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Scope

Air seal and insulate double-walls that are half-height or full-height walls used as architectural features in homes.
Air seal and insulate double-walls that are half-height or full-height walls used as architectural features in homes.

Air-seal and insulate double-walls that are half-height or full-height walls used as architectural features in homes.

  • Install a continuous air barrier on the exterior of the interior wall.
  • Seal all seams, gaps, and holes of the air barrier with caulk or foam.
  • Install insulation in the interior wall cavity equal in R-value to other exterior wall cavity in the home, without misalignments, compressions, gaps, or voids.

OR

  • Dense-pack the entire cavity of the double wall assembly with blown insulation, ensuring the insulation is in contact with the insulation to the top of the wall cavity with no misalignments, compressions, gaps, or voids in the insulation.
  • Use spray foam insulation for the wall cavity. The spray foam can serve as the air barrier if it is at least 5.5 inches thick if open-cell or at least 1.5 inches thick if closed-cell spray foam insulation.  

See the Compliance Tab for links to related codes and standards and voluntary federal energy-efficiency program requirements.

Description

The double walls described here are half or full walls included in a home design as an architectural feature that provides a more dimensional appearance. This is not the same as the double-wall construction technique used to provide deeper wall cavities for more insulation on all of the exterior walls of a home. That technique is described in Double-Stud Wall Framing.

The important thing to keep in mind about a double wall used as an architectural feature is that if it is located on the exterior wall of a home, it is part of the home’s thermal envelope. So, the wall must be insulated to at least the level of the home’s other exterior walls, and the insulation in the wall must be aligned with and enclosed by air barriers on all six sides.

There are three ways to insulate a double wall and achieve a fully aligned air barrier:

  1. Fill the entire cavity with blown insulation.
  2. Separate the interior cavity from the exterior cavity and fill the interior cavity.
  3. Insulate the exterior cavity with spray foam.

These three ways are described in the steps below. The insulation and fully aligned air barrier for an accent double wall may be installed by insulators, framers, or drywallers. This task should be included in the contract for the appropriate trade, depending on the workflow at the specific job site.

How to Air Seal and Insulate a Double Wall Using Blown-In Insulation

  1. Frame the exterior wall using the same stud framing as the rest of the exterior wall, preferably 2x6, 24-inch on-center. See Minimum Wall Studs. Sheathe with the same exterior sheathing as is used on the rest of the exterior walls.
  2. Install a second section of framing to the inside of the exterior wall framing, where the thicker wall is desired, using 2x4 or 2x6, 24-inch on-center framing. (See Figure 1.)
  3. Tack netting to the interior face of the interior wall studs and blow in loose fiberglass or cellulose insulation when the rest of the walls are insulated. Ensure that the wall is completely filled to the proper density to minimize settling.
  4. Drywall when the rest of the walls are drywalled. Caulk the drywall to the framing at the top plate, bottom plate, and studs. Mud and tape seams and corners. The interior drywall and exterior sheathing serve as the interior and exterior air barriers.
Double wall with exterior air barrier.
Figure 1. Blown-in insulation fills the double-stud cavity. The mudded, taped, and caulked drywall and the taped rigid foam exterior sheathing serve as the interior and exterior air barriers.

 

How to Air Seal and Insulate a Double Wall Using Batt Insulation

  1. Frame the exterior wall using the same stud framing as the rest of the exterior wall, preferably 2x6, 24-inch on-center. See Minimum Wall Studs. Sheathe with the same sheathing as is used on the rest of the exterior walls.
  2. Install an air barrier over the studs on the section of wall that will be double framed. (See Figure 2.)  This air barrier can consist of drywall, OSB, plywood, or rigid foam. The use of polyethylene or any other material that is a Class 1 vapor barrier is not recommended.
  3. Caulk along the interior facing side of the air barrier at all four edges.
  4. Install the second wall framing using 2x4 or 2x6, 24-inch on-center framing. Push the second framing members against the caulk to seal the framing to the air barrier along all four sides.
  5. Fill the interior wall cavity with batt insulation to the R-value required for exterior walls in your climate zone. 
  6. Drywall when the rest of the walls are drywalled. Caulk the drywall to the framing at the top plate, bottom plate, and studs. Mud and tape seams and corners. The interior drywall and exterior sheathing serve as the interior and exterior air barriers.
Double wall with interior air barrier.
Figure 2. OSB is sealed with caulk to the exterior side of interior wall studs to serve as an exterior barrier for the batt insulation which is installed to align with the drywall which serves as the wall’s interior air barrier.

 

How to Air Seal and Insulate a Double Wall Using Spray Foam Insulation

  1. Frame the exterior wall using the same stud framing as the rest of the exterior wall, preferably 2x6, 24-inch on-center (see Minimum Wall Studs). Sheathe with the same sheathing as is used on the rest of the exterior walls.
  2. Install the second wall framing using 2x4 or 2x6, 24-inch on-center framing. (See Figure 3.)
  3. Fill the double-stud wall cavity with the desired depth of spray foam along the inside surface of the exterior sheathing. 
  4. Drywall when the rest of the walls are drywalled. The foam does not need to touch the interior drywall, because the foam serves as its own air barrier. The exterior sheathing serves as the exterior air barrier.
Double wall with spray foam.
Figure 3. Spray foam insulates and air seals this double wall. The spray foam serves as an air barrier as well so it does not need to be touching the interior drywall.

 

Ensuring Success

The site supervisor should visually inspect the exterior wall prior to installation of the drywall or a center air barrier to confirm that insulation has been fully aligned with the air barrier. Blower door testing used in conjunction with an infrared camera may help indicate areas of thermal bypass or lack of alignment between insulation and air barrier layers in walls after drywall is installed.

Typical R-values for common insulation materials are summarized in this table, which also identifies the vapor retarder classification for each insulation.

Region

The map in Figure 1 shows the climate zones for states that have adopted energy codes equivalent to the International Energy Conservation Code (IECC) 2009, 12, 15, and 18. The map in Figure 2 shows the climate zones for states that have adopted energy codes equivalent to the IECC 2021. Climate zone-specific requirements specified in the IECC are shown in the Compliance Tab of this guide. 

IECC climate zone map
IECC climate zone map
IECC climate zone map
Source
Author(s)
International Code Council
Organization(s)
ICC
Description

2012 edition of code establishing a baseline for energy efficiency by setting performance standards for the building envelope (defined as the boundary that separates heated/cooled air from unconditioned, outside air), mechanical systems, lighting systems and service water heating systems in homes and commercial businesses.

Figure 1. Climate Zone Map from IECC 2009, 12, 15, and 18. (Source: 2012 IECC)
Climate Zone Map from IECC 2021
Climate Zone Map from IECC 2021
Climate Zone Map from IECC 2021
Source
Author(s)
International Code Council
Organization(s)
ICC
Description

2021 edition of code establishing a baseline for energy efficiency by setting performance standards for the building envelope (defined as the boundary that separates heated/cooled air from unconditioned, outside air), mechanical systems, lighting systems and service water heating systems in homes and commercial businesses.

Figure 2. Climate Zone Map from IECC 2021. (Source: 2021 IECC)

Training

Right and Wrong Images

Wrong – No air barrier installed between double wall framing
Wrong – No air barrier installed between double wall framing
Wrong – No air barrier installed between double wall framing
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Right – Air barrier is installed between double wall framing
Right – Air barrier is installed between double wall framing
Right – Air barrier is installed between double wall framing
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Wrong – Insulation does not fill entire cavity nor is there an air barrier present between the double wall
Wrong – Insulation does not fill entire cavity nor is there an air barrier present between the double wall
Wrong – Insulation does not fill entire cavity nor is there an air barrier present between the double wall
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Right – This home’s exterior walls are double walls for increased R value.
Right – This home’s exterior walls are double walls for increased R value.
Right – This home’s exterior walls are double walls for increased R value.
Source
Right – Spray foam completely fills the wall cavities, providing a thorough layer of insulation behind electrical boxes.
Right – Spray foam completely fills the wall cavities, providing a thorough layer of insulation behind electrical boxes.
Right – Spray foam completely fills the wall cavities, providing a thorough layer of insulation behind electrical boxes.
Source
Right – All wood-to-wood joints are sealed with sprayer-applied sealant.
Right – All wood-to-wood joints are sealed with sprayer-applied sealant.
Right – All wood-to-wood joints are sealed with sprayer-applied sealant.
Source
Larsen trusses made of 9-inch I joists, set perpendicular to the exterior wall at 16 inches on center, provide a second wall cavity that can be filled with blown insulation, greatly increasing the insulation value in the walls.
Larsen trusses made of 9-inch I joists, set perpendicular to the exterior wall at 16 inches on center, provide a second wall cavity that can be filled with blown insulation, greatly increasing the insulation value in the walls.
Larsen trusses made of 9-inch I joists, set perpendicular to the exterior wall at 16 inches on center, provide a second wall cavity that can be filled with blown insulation, greatly increasing the insulation value in the walls.
Source
The Larsen-truss 9-inch wall cavities were covered with a smart vapor membrane that was fastened to the trusses with furring strips, which also provide an air gap behind the wood siding; each truss cavity is then filled with blown cellulose.
The Larsen-truss 9-inch wall cavities were covered with a smart vapor membrane that was fastened to the trusses with furring strips, which also provide an air gap behind the wood siding; each truss cavity is then filled with blown cellulose.
The Larsen-truss 9-inch wall cavities were covered with a smart vapor membrane that was fastened to the trusses with furring strips, which also provide an air gap behind the wood siding; each truss cavity is then filled with blown cellulose.
Source
Right – This home is framed with double walls – two 2x4 walls set next to each other then sheathed with OSB on the exterior and netted on the interior face to create an extra-deep wall cavity that can be filled with blown-in insulation.
Right – This home is framed with double walls – two 2x4 walls set next to each other then sheathed with OSB on the exterior and netted on the interior face to create an extra-deep wall cavity that can be filled with blown-in insulation.
Right – This home is framed with double walls – two 2x4 walls set next to each other then sheathed with OSB on the exterior and netted on the interior face to create an extra-deep wall cavity that can be filled with blown-in insulation.
Source

Videos

CAD Files

Air sealing at double walls
Air sealing at double walls
Air sealing at double walls
Download: DWG PDF

More Info

References and Resources

Publication Date
·
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
·
Organization(s)
EPA
Description
Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

*For non-dated media, such as websites, the date listed is the date accessed.

Contributors to this Guide

The following authors and organizations contributed to the content in this Guide.

Sales

Building Science-to-Sales Translator

Double-Wall Framing = Double-Wall Thermal Blanket

Image(s)

Technical Description

One way to achieve very high levels of insulation in walls is to build two stud walls separated by an air space. The inner wall provides framing for attaching gypsum board; the outer wall does the same for sheathing, a weather barrier, and siding. Two 2x4 framed walls spaced three inches apart will provide a wall cavity about 10 inches deep. This spacing eliminates thermal bridging. When fully insulated, this double-wall thermal blanket creates a quiet, efficient, and comfortable home.

Double-Wall Thermal Blanket
Sales Message

Double-Wall Thermal Blanket construction blocks excessive heat loss and gain though structural framing while providing much more insulation. What this means to you is less wasted energy along with enhanced comfort and quiet. Knowing there is one opportunity during construction to lock in quality construction, wouldn’t you agree advanced thermal protection is a great investment?

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This content is a work created with funding provided by the United States Department of Energy under Contract no DE-AC05-076RL01830 for the operation of Pacific Northwest National Laboratory. The information and guidance provided by Pacific Northwest National Laboratory (PNNL) in the content are intended solely for educational purposes only and do not constitute formal training or certification. It is provided with the explicit understanding that neither the United States Government nor the United States Department of Energy, nor the Contractor, nor any or their employees, nor any jurisdiction or organization that has cooperated in the development of these materials, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness or any information, apparatus, product, software, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof, or Battelle Memorial Institute. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof. Viewers assumes full responsibility for all actions that they may take from information provided in this content including ensuring the safety, code compliance, and proper functionality of any products they choose to install. Installation and use of such products should be performed in accordance with local regulations and manufacturer instructions.