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Core and Manifold Plumbing

    Scope
    Scope Images
    Image
    Core plumbing layout
    Scope

    Design a compact plumbing distribution system.

    • Use a core (compact) plumbing strategy with all hot water fixtures positioned near and directly piped to a centrally located water heater to shorten plumbing runs and minimize water use in the home.
    • Or, use a central manifold plumbing design with PEX piping runs going from a manifold near a centrally located water heater directly to each hot water use.
    • Core and central manifold plumbing strategies must be considered early in the design process for the home.

    See the Compliance Tab for links to related codes and standards and voluntary federal energy-efficiency program requirements.

    Description
    Description

    To reduce water use and energy losses associated with hot water, homes should be designed with plumbing layouts and hot water distribution systems that reduce the amount of time it takes for hot water to get from the water heater to each plumbing fixture.  Traditional hot water distribution systems consist of a trunk and branch distribution with a relatively long and large diameter main line feeding smaller branches that flowed directly to plumbing fixtures or split to serve multiple fixtures. Even in relatively small homes of 1,200 square feet, the volume to the furthest fixture can exceed 1.5 gallons and the time-to-tap can be more than 90 seconds.

    One efficient alternative is a “core” plumbing layout. Core systems utilize a compact central plumbing core, where plumbing areas (i.e., kitchens, bathrooms, laundry rooms) are placed in close proximity to the water heater. Hot water is piped to each plumbing fixture and appliance in as direct a path as possible. The key to central core designs is to determine the maximum allowable water that can run down the drain before hot water arrives and then work backwards to layout the floor plan and route the piping to achieve this goal. There may be more than one plumbing core, each with its own water heater serving nearby plumbing fixtures and appliances.

    There are two basic configurations used to pipe a central core hot water distribution system: Long Trunk-Short Twigs (Figure 1) or Short Trunk-Long Twigs (Figure 2).
     

    Image
    Core plumbing layout - plumbing diagram long-trunk-short twig.
    Core plumbing layout - plumbing diagram long-trunk-short twig.
    Core plumbing layout - plumbing diagram long-trunk-short twig.
    Figure 1. Core plumbing layout - plumbing diagram long-trunk-short twig. (Source: Gary Klein and the International Association of Plumbing and Mechanical Officials (IAPMO).)
    Image
    Manifold plumbing layout - plumbing diagram.
    Manifold plumbing layout - plumbing diagram.
    Manifold plumbing layout - plumbing diagram.
    Figure 2. Manifold plumbing layout - plumbing diagram. (Source: Gary Klein and the International Association of Plumbing and Mechanical Officials (IAPMO).)

    In both of these configurations the piping “radiates” out from the water heater and both configurations are found in traditional hot water distribution systems. However, in recent years Short Trunk-Long Twigs has come to be referred to as “homerun manifold” or “parallel piping,” terms that have been popularized by the manufacturers of valved manifolds. A homerun manifold is typically set up with individual lines of cross-linked polyethylene (PEX) piping running from the manifold directly to each fixture without branching off. One benefit of this system is that you can shut off each side of each fixture individually without impacting any other fixture. However, it does require a lot of piping. Some installers install submanifolds for each bathroom and for the fixture, reducing the amount of piping to each room. 

    As an alternative to valved manifolds, a non-valved tee could be thought of as a one-port manifold.  Using a non-valved manifold with several tees also works well. The manifold may be constructed of either plastic or metal. The key for either configuration is to limit the volume between the water heater and the hot water outlets.

    While any piping material can be used for central core systems, the use of flexible PEX allows the piping to be installed more quickly than rigid, non-flexible piping because fewer fittings are necessary during installation. Because the flexible piping is supplied as spools of continuous piping, plumbers can lay out relatively long piping runs without needing to install coupling fittings at regular intervals. Furthermore, by virtue of the piping’s flexibility, it can make changes in direction using continuous sweeping turns, eliminating the need for elbow fittings, which are time-consuming to install and contribute to the loss of pressure and heat as water moves through the system.

    Efficient hot water distributions systems are no longer a mandatory requirement. However, because of the efficiency and savings offered by these types of systems, installing them can help a home get closer to achieving the 30% savings required to achieve certification. For instance, designing the system so that there are no more than 0.5 gallons of water left in any one path from the water heater to a plumbing fixture or appliance. This means that the sum of the volume in the trunk, branches and twigs, plus all of the fittings and the fixture supply pipes under sinks, the riser from the shower valve to the showerhead and the volume in the faucets and shower heads cannot exceed this amount. Table 1 in the Compliance section provides information that can be used to calculate the volume in the piping, including the fittings, from the water heater to the angle stop or valve serving the fixture or appliance.  The article titled Part 3: Meeting the One-Cup Challenge, as found on the Alliance for Water Efficiency website, provides more details on this method.

    How to Design a Core Plumbing Distribution System:

    1. Designate a proposed location for all hot water plumbing fixtures and appliances. Best practice design specifies that hot water fixtures be as close to the water heater as possible to minimize heat loss in pipes.
    2. Design plumbing trunks and branches to store as little water as possible by running the smallest diameter pipe allowed by code between the hot water source and each fixture.
    3. To maximize water savings, calculate the stored volume between each water source and water use point and ensure that not more than 0.5 gallons of water is stored between the water source and the use point. If the volume between each water source and water use point is more than 0.5 gallons, redesign the floor plan and plumbing layout until it is less than 0.5 gallons.  See the Compliance tab for information regarding pipe volume per length for various pipe diameters.   
    4. Record all plumbing design features on a plumbing diagram. Install the plumbing according to the codes outlined in the Compliance tab (including correct pipe diameter and insulation). For more information on pipe insulation, see the guide Pipes in Exterior Walls.

    Another efficient plumbing layout method is Demand Plumbing.

    Success
    Ensuring Success

    Ensure all hot water pipes are adequately insulated throughout the home.  Insulation can help save energy on water heating costs, especially in households with multiple hot water draws in a row (example: many morning showers). The 2015 IECC states that all piping ¾ inch nominal and larger shall be insulated. In addition there are certain cases where insulation is also required on smaller diameter piping.  For more information see the guide Pipes in Exterior Walls.

    Wherever possible, locate both hot and cold water pipes on interior walls as an extra precaution against freezing conditions.  When water pipes must be located on the exterior wall of the home, ensure they are located toward the inside of the wall, yet still surrounded by at least 1 inch of insulation. Be aware of interior freezing conditions during long vacation periods. 

    EPA WaterSense Inspection Protocol

    For builders seeking certification through the U.S. Environmental Protection Agency's WaterSense program, a verifier will test all hot water delivery systems to ensure compliance with the HCO's WACM (WaterSense Approved Certification Method) requirements using the testing protocol described in the Compliance tab.  

    Climate
    Climate

    No climate-specific information applies.

    Training
    Right and Wrong Images
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    Right - A home-run (also called central manifold or parallel piping) system distributes hot water directly from a distribution manifold next to the water heater to each fixture using individual small-diameter PEX pipes.
    Right - A home-run (also called central manifold or parallel piping) system distributes hot water directly from a distribution manifold next to the water heater to each fixture using individual small-diameter PEX pipes.
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    Right – Hot water from this heat pump water heater is distributed efficiently to each hot water use in the home through a central manifold via PEX piping.
    Right – Hot water from this heat pump water heater is distributed efficiently to each hot water use in the home through a central manifold via PEX piping.
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    Right – A builder of a DOE Zero Energy Ready certified home explains how a central manifold distribution system with PEX piping works.
    Right – A builder of a DOE Zero Energy Ready certified home explains how a central manifold distribution system with PEX piping works.
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    Right – PEX piping speeds hot water directly from the water heater to faucets through the attic in this slab-on-grade home.
    Right – PEX piping speeds hot water directly from the water heater to faucets through the attic in this slab-on-grade home.
    Presentations
    Compliance
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    More Info.

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    References and Resources*
    Author(s)
    U.S. Environmental Protection Agency,
    WaterSense
    Organization(s)
    EPA,
    WaterSense
    Publication Date
    Description
    Webpage describing specification requirements including checklist that establishes the criteria for water-efficient homes under the U.S. Environmental Protection Agency's (EPA's) WaterSense program.
    Author(s)
    Hoeschele Marc
    Organization(s)
    Home Energy Magazine
    Publication Date
    Description
    Article describing the factors that can lead to inefficient hot water distribution systems in homes.
    Author(s)
    International Association of Plumbing and Mechanical Officials,
    Federal Emergency Management Agency
    Organization(s)
    IAPMO,
    FEMA
    Publication Date
    Description
    The International Association of Plumbing and Mechanical Officials (IAPMO) has been protecting the public’s health and safety for ninety-three years by working in concert with government and industry to implement comprehensive plumbing and mechanical systems around the world. Main website.
    Author(s)
    Alliance for Water Efficiency
    Organization(s)
    AWE
    Publication Date
    Description
    Alliance for Water Efficiency website homepage.
    Author(s)
    U.S. Environmental Protection Agency,
    WaterSense
    Organization(s)
    EPA,
    WaterSense
    Publication Date
    Description
    Web page providing links or specifications for homes to be labeled through the U.S. Environmental Protection Agency’s (EPA’s) WaterSense program.
    *For non-dated media, such as websites, the date listed is the date accessed.
    Contributors to this Guide

    The following authors and organizations contributed to the content in this Guide.

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    Building Science Measures
    Building Science-to-Sales Translator

    Core Plumbing =

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    Technical Description

    Traditional hot water distribution systems consist of a trunk and branch layout. This entails a relatively long, large-diameter main line feeding smaller branches that flow to plumbing fixtures or split to serve multiple fixtures. Even in relatively small homes of 1,200 square feet, the volume to the furthest fixture can exceed 1.5 gallons and the time to the tap can be more than 90 seconds. One efficient alternative is a compact hot water plumbing layout where the home is designed so that all rooms using water (e.g., kitchen, bathrooms, and laundry room) are placed in close proximity to the water heater. This results in hot water piping to each plumbing fixture and appliance in as direct a path as possible.


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