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Scope

Thermosiphon solar hot water system
Thermosiphon solar hot water system

Install a thermosiphon solar hot water system. 

  • First determine that the roof and utility room space are suitable for solar hot water components.
  • Follow the requirements for all local codes.
  • Choose an accredited solar water heating installation company.
  • Size the system according to the home’s hot water demands. 
  • Mount the system on an unshaded, southern exposure if possible. 
  • Ensure that the roof mounting system avoids water intrusion and damage to the roof structure. 
  • Install a thermosiphon if you are choosing a low-maintenance solar hot water system that does not require a mechanical pump. 

See the Compliance Tab for links to related codes and standards and voluntary federal energy-efficiency program requirements.

Description

Thermosiphon systems are passive with a storage tank located higher than the solar collector. They rely on passive natural convection where more dense cold water falls, moving hotter water to the storage reservoir at the top. Some systems come prepackaged with tanks pre-mounted to collectors. In these systems the tank sits on the outside of the roof. Other systems have tanks located inside attic spaces above the collectors. In the case of a direct system, potable water is used as the heat transfer fluid.

Passive direct themosiphon systems are usually limited for use in coastal areas of Texas, southern California and Central Florida. (See the Climate section for more information.) 

Rooftop portion of thermosiphon solar hot water system.
Figure 1. Rooftop portion of a thermosiphon solar hot water system.

 

Passive indirect thermosiphon systems are also available which utilize polypropylene glycol with a heat exchanger to avoid freezing.  In warm climates, care must be taken to avoid stagnant conditions that can lead to the glycol overheating. In climates that freeze, the water pipes and tanks containing water must be in a conditioned space.

Installation of a thermosiphon solar hot water system on a roof requires proper connection to the roof substrate.  The manufacturer-designed attachment kit provides long-term and secure attachment to the collector.  It is inappropriate to use other building materials such as wood blocks to mount an integrated collector system. 

To ensure that other components of the home are ready for a solar thermal system, use the following guides:

Install a Thermosiphon Solar Hot Water System

  1. Select an approved manufacturer that has been certified and listed by an accredited institution such as the Florida Solar Energy Center – FSEC. Solar systems certified by SRCC (OG-300) may qualify for tax credit or additional rebate incentive programs. The North Carolina based organization Database of State Incentives for Renewable Energy (DSIRE) maintains a data base map for state, local, utility and federal incentives and policies that promote solar renewable energy.
  2. Size the solar thermal system accordingly to provide at least 50% of the homes’ water heating energy needs. Solar system selection should be certified by the Solar Rating Certification Corporation (SRCC), the International Association of Plumbing and Mechanical Officials (IAPMO), or be labeled with Energy Star.
  3. A solar thermal collector is preferably mounted on an unshaded southern exposure orientation; however, eastern or western orientations are not to be ruled out. The use of a sun chart or approved analysis tool is recommended to determine seasonal shading.
  4. Solar water heating system installations should comply with local building and plumbing codes. Installation should be executed by a trained certified installer. The North American Board of Certified Energy Practitioners (NABCEP) provides a national database on their website that lists certified solar contractors. In addition, the Solar Energy Industry Association (SEIA) provides a map listing of products, companies and solar services.
  5. Collector mounting on a roof substrate requires special attention to avoid water intrusion or damage to the roof structure. Builders and installers should take into consideration mounting and positioning of the collector to comply with wind zones, particularly in coastal areas.
  6. Plumbing lines to the collector are to be kept at minimal length, preferably at 25 feet, and are usually routed through attics where they are continuous with sleeved insulation. Exterior plumbing lines are also possible with an architectural chase for better appeal.

Ensuring Success

Installation of a thermosiphon solar hot water system is no more difficult than the assembly of any other building component when proper design precautions are taken into consideration. Builders are encouraged to work with solar installers and manufacturers to select a package for high consumer acceptance. Building aesthetics and minimal use of floor space are a high priority to customers in new homes. 

Selection of a solar contractor should be based on credentials, local company service territory, years of experience and trust. Warranty and maintenance agreement of at least two years is recommended. 

Region

The DOE Zero Energy Ready Home PV-Ready Checklist (Revision 07)  is required only under the following condition related to climate (See the Compliance Tab for other exceptions):

  • Location, based on zip code, has at least 5 kWh/m2/day average daily solar radiation based on annual solar insolation using the PVWatts online tool. See map below. 
Average Daily Solar Radiation Map.
Average Daily Solar Radiation Map.

 

Water heating energy use varies according to the region and amount of hot water gallons used in a residence.

Table of expected annual energy use and annual cost ($), for a typical household using 60 gallons/day, for selected states.

Table 1. Expected annual energy use and annual cost ($), for a typical household using 60 gallons/day, for selected states.
*Simulations performed in EGUSA (Colorado and New York water heater location in basement, others located in garage)

 

Overheating and Freezing

Solar thermal water heating system failures may originate from extreme cold and hot temperature conditions.  Collector and pipe freezing is a major obstacle solar thermal systems face to avoid operation interruption and to ensure a long-term service life. Increased probability for pipe freezing is higher in mid and northern states, as shown in the figure below.

Probability of at least one pipe freeze in 20 years

Figure 3. Probability of at least one pipe freeze in 20 years.

 

Pipes should be insulated with a minimum of 1 in. insulation (closed cell preferred) and those exposed to ultraviolet (UV) should be protected by using a form a jacketing (UV inhibited acrylonitrile butadiene styrene (ABS), polyvinyl chloride (PVC) or aluminum). Passive systems may require a freeze valve for extra protection in regions above central Florida. Freeze exposed potable water piping may be avoided by using heavier insulation such as R-12.

Training

Videos

Publication Date
·
Organization(s)
CCHRC,
Cold Climate Housing Research Center
Description
Video describing the photovoltaic system at the Cold Climate Housing Research Center in Fairbanks, Alaska, which includes several types of pole-mounted tracking solar panels and inverters.

Compliance

Installation of a solar thermal system requires building code compliance. Requisites for code compliance may differ by area, city, or county. Refer to the local governing code ordinance for specific plumbing and electrical rules. 

DOE Zero Energy Ready Home

International Energy Conservation Code (IECC)

International Residential Code (IRC)

International Mechanical Code (IMC)

Retrofit

SCOPE

Installation of a solar thermal system on an existing roof is similar to installation on the roof of a new home. See the Scope, Description, and other tabs for guidance.

Consult a structural engineer and manufacturer guidance to determine if the existing roof can carry the load.

Ensure that all penetrations through the roof are adequately sealed to prevent water leaks. New flashing should properly integrate with existing roof underlayment and cladding layers.

See the U.S. Department of Energy's Standard Work Specifications for more information about solar water heating.

COMPLIANCE 

See Compliance tab. 

More Info

References and Resources

Publication Date
·
Author(s)
National Renewable Energy Laboratory,
U.S. Department of Energy
·
Organization(s)
NREL,
DOE
Description
Website with prepopulated information about the United States renewable resources.
Publication Date
·
Author(s)
National Renewable Energy Laboratory
·
Organization(s)
NREL
Description
Provides consumers with general information on solar water heating systems and how to select a contractor.
Publication Date
·
Author(s)
North Carolina Solar Center
·
Organization(s)
North Carolina State University
Description
Brochure with information on residential solar hot water systems.
Publication Date
·
Author(s)
U.S. Department of Energy
·
Organization(s)
DOE
Description
Website describing how solar water heaters -- also called solar domestic hot water systems -- can be a cost-effective way to generate hot water for your home.

*For non-dated media, such as websites, the date listed is the date accessed.

Contributors to this Guide

The following authors and organizations contributed to the content in this Guide.

Sales

Building Science-to-Sales Translator

Solar Hot Water = Solar Hot Water System

Image(s)

Technical Description

Solar water heaters use energy from the sun to naturally heat water. These systems usually include one or two collectors that typically sit on a house’s roof. System designs can vary depending on many factors such as aesthetics, rigor of freezing conditions and cost. Homes ready for solar water heating systems should be designed with adequate space on the roof that is unshaded and with enough space in the utility room for a water storage tank and any needed pumps and controls.

Solar Hot Water System
Sales Message

Solar hot water systems use the free energy of the sun to produce hot water. What this means to you is all the hot water you want at lower cost. Isn’t it time homes used advanced technology components?

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Disclaimer

This content is a work created with funding provided by the United States Department of Energy under Contract no DE-AC05-076RL01830 for the operation of Pacific Northwest National Laboratory. The information and guidance provided by Pacific Northwest National Laboratory (PNNL) in the content are intended solely for educational purposes only and do not constitute formal training or certification. It is provided with the explicit understanding that neither the United States Government nor the United States Department of Energy, nor the Contractor, nor any or their employees, nor any jurisdiction or organization that has cooperated in the development of these materials, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness or any information, apparatus, product, software, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof, or Battelle Memorial Institute. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof. Viewers assumes full responsibility for all actions that they may take from information provided in this content including ensuring the safety, code compliance, and proper functionality of any products they choose to install. Installation and use of such products should be performed in accordance with local regulations and manufacturer instructions.