Direct Vent Equipment

Please Register or Login to Provide Feedback.

Climate

See the Compliance tab for climate-zone-specific criteria for the ENERGY STAR for Homes and DOE Zero Energy Ready Home programs.

IECC climate zone map

Description

When installing combustion furnaces, boilers, and water heaters inside the home’s pressure boundary (i.e., within the conditioned space of the home), the safest (and usually most energy efficient) type of equipment to install is a direct-vent, sealed-combustion appliance.

A direct-vent sealed-combustion furnace, boiler, or water heater brings combustion air directly from outdoors to the sealed combustion chamber through one sealed pipe and exhausts the byproducts of combustion (carbon dioxide and nitrogen) to the outdoors through a second sealed pipe (Figure 1). Because of this sealed combustion and sealed exhaust venting, the risk of backdrafting is eliminated. Combustion air (oxygen) enters the furnace through the sealed pipe and goes directly from the outdoors to the burner assembly. There it mixes with the fuel and is electronically ignited in the sealed combustion chamber. The heated air passes through a primary heat exchanger, which extracts most of the heat, and then through a secondary heat exchanger, where more heat is extracted, cooling the exhaust gases to the point that they condense. The condensed water and carbon dioxide exit through a condensate drain, while the remaining flue gases exit to the outside through the sealed exhaust pipe, which can be made of PVC because of the low temperature of the gases (Figure 2). Condensing furnaces have annual fuel utilization efficiencies (AFUE) of 90% to 98%.

The National Fuel Gas Code identifies four categories for combustion furnaces and water heaters (see Figure 3). The categories are based on combustion type (sealed or unsealed) and vent pipe temperature. Direct-vent sealed-combustion furnaces are Category 4 appliances. The flue and vent pipe are under a positive pressure, flue gases are under 140°F, and water vapor (a byproduct of combustion) is condensed into water liquid and drained to the outside through a condensate drain. Combustion air is piped directly to the burner, which is sealed off from the CAZ (sealed combustion) and the byproducts of combustion (carbon dioxide and nitrogen) are power exhausted to outdoors.

A Category 2 appliance is a naturally aspirating furnace with a vent temperature below 140°F that does some condensing of the flue gases and has negative pressure in the vent. Nearly all Category 2 appliances are huge commercial furnaces. A Category 3 appliance is a furnace with a vent temperature above 140°F (high enough to avoid condensation in the vent) and the vent has a positive static pressure.

A direct-vent sealed-combustion furnace has dedicated pipes for combustion air and exhaust

Figure 1 - A direct-vent sealed-combustion furnace has dedicated pipes for combustion air and exhaust (Image courtesy of CalcsPlus)

Because the flue temperatures are cool, intake and exhaust ducts on a Category 4 direct-vent sealed-combustion condensing furnace can be made of PVC

Figure 2 - Because the flue temperatures are cool, intake and exhaust ducts on a Category 4 direct-vent sealed-combustion condensing furnace can be made of PVC (Image courtesy of PNNL)

The National Fuel Gas Code (NFPA 2012) identifies four categories for combustion furnaces and water heaters based on combustion type (sealed or unsealed) and vent pipe temperature

Figure 3 - The National Fuel Gas Code identifies four categories for combustion furnaces and water heaters based on combustion type (sealed or unsealed) and vent pipe temperature (Image courtesy of CalcsPlus)

Category 1 combustion appliances are the oldest, least efficient type of combustion appliances. They have a flue gas temperature over 140°F and the flue pipe pressure is negative with respect to the space in which the appliance is located (referred to as the combustion appliance zone or CAZ). Category 1 appliances are either atmospheric or mechanically drafted. Atmospheric drafted (also called naturally drafted) furnaces use the heat in the flue to draw combustion air through the furnace and to lift combustion exhaust up and out of the chimney. Mechanically drafted category furnaces and water heaters use a small induced draft fan to pull air through the combustion chamber; however, the furnace still relies on flue temperatures to lift the combustion gases up the flue stack. Category 1 appliances are not direct vented (also known as sealed combustion); they are considered nondirect vented because there is no barrier between the burner and the CAZ. A Category 1 furnace or water heater draws its combustion and dilution air from the CAZ and the byproducts of combustion (carbon dioxide, nitrogen, and water vapor) are transported outside through the flue. Because Category 1 appliances draw their combustion air from the CAZ, they are susceptible to backdrafting.

Atmospheric draft furnaces have -efficiencies of 60% to 78%. These appliances are no longer sold in the United States but are still found operating in existing homes. Induced draft fan-equipped Category 1 furnaces have AFUEs of 78% to 83% and there are still models available on the market, although direct-vent furnaces are much higher efficiency and safer to operate. Natural draft water heaters are still sold, although safer and more efficient water heaters are available, such as power-vented models, which use a fan to push combustion gases out the flue, and direct-vent models, which use a sealed intake for combustion air and a sealed flue for exhaust gases.

Naturally drafted appliances are not recommended inside the home, especially in air-tight, high-efficiency homes, where exhaust fans or other combustion appliances such as fireplaces could depressurize the home and overcome the natural draft of an atmospherically vented appliance, thus backdrafting the appliance and pulling combustion gases into the living space.

Although most building scientists would not recommend them, naturally drafted furnaces, boilers, and water heaters are permitted by ENERGY STAR Version 3.0 in Climate Zones 1 through 3. If they are installed, the builder must ensure that adequate combustion air is supplied to the CAZ, as required by NFPA 54, Sections 5.3.3 and 5.3.4. (See the guide Combustion Furnaces for more about providing combustion air to the CAZ.) If atmospheric vented furnaces, boilers, or water heaters are installed, the rater must test the equipment using combustion safety test procedures for depressurization, spillage, draft pressure, and carbon monoxide (CO) concentrations in the flue and in the ambient air. Ambient CO concentration should be < 25 ppm (< 8 ppm is preferred). This combustion safety testing should be conducted according to the procedures of the Building Performance Institute or the Mortgage Industry National Home Energy Rating System’s Standards, Chapter 8 - 800 RESNET Standard for Performance Testing and Work Scope: Enclosure and Air Distribution Leakage Testing.

The method described below is adapted from BPI and the U.S. Department of Energy’s Weatherization Assistance Project requirements.

The natural draft and induced draft furnace are both Category I appliances that receive combustion air from the combustion appliance zone

Figure 4 - The natural draft and induced draft furnace are both Category I appliances that receive combustion air from the combustion appliance zone  Reference

The raised hood at the base of the vent stack on this water heater shows that it is an atmospheric vented gas water heater

Figure 5 - The raised hood at the base of the vent stack on this water heater shows that it is an atmospheric vented gas water heater  Reference

How to Test Non-Direct Vented Combustion Appliances for Combustion Safety

  1. Select high-efficiency, direct vent, sealed combustion furnaces, boilers, and water heaters for installation inside the home. Use certified installers and install the appliances according to the manufacturer’s instructions.
  2. If the builder chooses to install a Category I combustion appliance (i.e., one that is naturally or mechanically drafted) the rater should test the equipment using combustion safety test procedures for depressurization, spillage, draft pressure, and CO concentration in the ambient air and in the flue (<= 25 ppm). (This is an ENERGY STAR requirement if the home is located in IECC Climate Zone 1, 2 or 3, and if the builder chooses to install a naturally drafted furnace, boiler, or water heater within the home’s pressure boundary (an action which is not recommended).

    ENERGY STAR recommends the rater follow BPI test procedures (or RESNET when approved). The following combustion safety testing steps are based on BPI and U.S. DOE Weatherization Program Procedures: 

Combustion Appliance Zone (combustion appliance safety testing)

Appliance Draft and CO Test

Acceptable Draft Readings for Worst Case Draft Test

Ambient CO Readings

Required CAZ Volume

Combustion Dilution Air

Ensuring Success

When furnaces, boilers, and water heaters are installed within the home’s pressure boundary (i.e., within the thermal envelope), this equipment should be direct-vent/sealed-combustion equipment. ENERGY STAR permits non-direct-vented combustion appliances in Climate Zones 1, 2, and 3. If atmospheric-vented furnaces, boilers, or water heaters are installed in a confined space or an air-tight building, two fresh air supply ducts or openings must be installed to provide combustion air in the combustion appliance zone (CAZ as required by NFPA 54, Sections 5.3.3 and 5.3.4. If the furnace, boiler, or water heater to be installed is atmospheric or mechanically vented and draws its combustion air from the combustion appliance zone, the rater must test the equipment using the Building Performance Institute (BPI 2012) or RESNET-approved procedures for depressurization, spillage, draft pressure, and CO concentration in the ambient air and in the flue. Ambient CO concentration should be < 25 ppm (< 8 ppm is preferred).

Please Register or Login to Provide Feedback.

Scope

Furnaces, boilers, and water heaters located within the home’s pressure boundary are mechanically drafted or direct-vented

Choose the highest efficiency, combustion equipment possible. Select models that are direct vent meaning they are equipped with a pipe to bring combustion air directly from outside to the combustion chamber and they have a second sealed vent pipe to carry exhaust gases directly to the outside from the appliance.

DOE Zero Energy Ready Home Notes

The U.S. Department of Energy (DOE) Zero Energy Ready Home Program requires that builders comply with EPA’s Indoor airPLUS Program. The Indoor airPLUS checklist (Item 5.1) requires that builders meet certain requirements for fuel-burning and space-heating appliances that are located in conditioned space.

Completion of the ENERGY STAR checklists (which is a DOE Zero Energy Ready Home requirement) now satisfies the following Indoor airPLUS requirements:

  • Mechanically draft or direct vent all gas- and oil-fired furnaces, boilers, and water heaters located in conditioned spaces (HVAC-R 10.1)
  • Fireplaces that are not mechanically drafted or direct-vented to the outdoors must meet the maximum allowed exhaust flow or pressure differential (HVAC-R 10.2).

Additional Indoor airPLUS Requirements:

Do not install any unvented combustion space-heating appliances.

Ensure naturally drafted fuel-burning appliances located in conditioned spaces are installed in compliance with ASHRAE 62.2-2010 (Section 6.4) or conduct a worst case depressurization combustion air zone (CAZ) test according to an established protocol.

Ensure that all fireplaces and other fuel-burning and space-heating appliances located in conditioned spaces are vented to the outdoors and supplied with adequate combustion and ventilation air according to the manufacturers’ installation instructions.

Meet the following energy efficiency and emissions standards and restrictions for all fireplaces and other fuel-burning and space-heating appliances located in conditioned spaces:

  • Traditional masonry fireplaces designed for open fires are not permitted, with the exception of “masonry heaters” as defined by ASTM E1602 and Section 2112.1 of the 2012 International Building Code (i.e., fireplaces engineered to store and release substantial portions of heat generated from a rapid burn).
  • Factory-built wood-burning fireplaces shall meet the certification requirements of UL 127 and emission limits found in the EPA Standard for New Residential Wood Heaters.
  • Natural gas and propane fireplaces shall be mechanically drafted or direct vented, as defined by NFPA 54, Section 3.3.108, have a permanently affixed glass front or gasketed door and comply with ANSI Z21.88/CSA 2.33.
  • Wood stove and fireplace inserts as defined in Section 3.8 of UL 1482 shall meet the certification requirements of that standard, and they shall meet the emission requirements of the EPA Standards for New Residential Wood Heaters and WAC 173-433-100 (3).
  • Pellet stoves shall meet the requirements of ASTM E1509.
  • Decorative gas logs as defined in K.1.11 of NFPA 54 (the National Fuel Gas Code) are not permitted.

Note: Unfinished basements and crawlspaces (except raised pier foundations with no walls) and attached garages that are air-sealed to the outside and intended for use as work or living space are considered “conditioned spaces” for the purpose of this requirement.

Exception: Houses with no combustion heating equipment located in conditioned spaces.

ENERGY STAR Certified Homes Notes

ENERGY STAR Certified Homes requires the following, as stated in the ENERGY STAR HVAC System Quality Installation Rater Checklist, Section 10, Combustion Appliances.

Furnaces, boilers, and water heaters located within the home’s pressure boundary are mechanically drafted or direct-vented. As an exception, naturally drafted equipment is allowed in Climate Zones 1-3. For naturally drafted furnaces, boilers, and water heaters, the rater has followed RESNET or BPI combustion safety test procedures and met the selected standard’s limits for depressurization, spillage, draft pressure, and carbon monoxide (CO) concentration in ambient air, as well as a CO concentration in the flue of < 25 ppm.

See the Compliance tab for additional details.

See the Climate tab for the International Energy Conservation Code (IECC) climate zone map.

Training

Right and Wrong Images

Presentations

None Available

Videos

None Available

CAD Images

None Available

Compliance

DOE Zero Energy Ready Home

The U.S. Department of Energy (DOE) Zero Energy Ready Home Program requires that builders comply with EPA’s Indoor airPLUS Program. The Indoor airPLUS checklist (Item 5.1) requires that builders meet certain requirements for fuel-burning and space-heating appliances that are located in conditioned space.

Completion of the ENERGY STAR checklists (which is a DOE Zero Energy Ready Home requirement) now satisfies the following Indoor airPLUS requirements:

  • Mechanically draft or direct vent all gas- and oil-fired furnaces, boilers, and water heaters located in conditioned spaces (HVAC-R 10.1)
  • Fireplaces that are not mechanically drafted or direct-vented to the outdoors must meet the maximum allowed exhaust flow or pressure differential (HVAC-R 10.2).

Additional Indoor airPLUS Requirements:

Do not install any unvented combustion space-heating appliances.

Ensure naturally drafted fuel-burning appliances located in conditioned spaces are installed in compliance with ASHRAE 62.2-2010 (Section 6.4) or conduct a worst case depressurization combustion air zone (CAZ) test according to an established protocol.

Ensure that all fireplaces and other fuel-burning and space-heating appliances located in conditioned spaces are vented to the outdoors and supplied with adequate combustion and ventilation air according to the manufacturers’ installation instructions.

Meet the following energy efficiency and emissions standards and restrictions for all fireplaces and other fuel-burning and space-heating appliances located in conditioned spaces:

  • Traditional masonry fireplaces designed for open fires are not permitted, with the exception of “masonry heaters” as defined by ASTM E1602 and Section 2112.1 of the 2012 International Building Code (i.e., fireplaces engineered to store and release substantial portions of heat generated from a rapid burn).
  • Factory-built wood-burning fireplaces shall meet the certification requirements of UL 127 and emission limits found in the EPA Standard for New Residential Wood Heaters.
  • Natural gas and propane fireplaces shall be mechanically drafted or direct vented, as defined by NFPA 54, Section 3.3.108, have a permanently affixed glass front or gasketed door and comply with ANSI Z21.88/CSA 2.33.
  • Wood stove and fireplace inserts as defined in Section 3.8 of UL 1482 shall meet the certification requirements of that standard, and they shall meet the emission requirements of the EPA Standards for New Residential Wood Heaters and WAC 173-433-100 (3).
  • Pellet stoves shall meet the requirements of ASTM E1509.
  • Decorative gas logs as defined in K.1.11 of NFPA 54 (the National Fuel Gas Code) are not permitted.

Note: Unfinished basements and crawlspaces (except raised pier foundations with no walls) and attached garages that are air-sealed to the outside and intended for use as work or living space are considered “conditioned spaces” for the purpose of this requirement.

Exception: Houses with no combustion heating equipment located in conditioned spaces.

ENERGY STAR Certified Homes

ENERGY STAR Ver. 3, Rev. 07, in the HVAC System Quality Installation Rater Checklist requires the following in Section 10, Combustion Appliances.

(10.1) Furnaces, boilers, and water heaters located within the home’s pressure boundary are mechanically drafted or direct-vented. As an exception, naturally drafted equipment is allowed in Climate Zones 1-3. For naturally drafted furnaces, boilers, and water heaters, the rater has followed RESNET or BPI combustion safety test procedures and met the selected standard’s limits for depressurization, spillage, draft pressure, and CO concentration in ambient air, as well as a CO concentration in the flue of < 25 ppm. (34, 35, 36)

ENERGY STAR Footnotes:

(34) Per the 2009 International Mechanical Code, a direct-vent appliance is one that is constructed and installed so that all air for combustion is derived from the outdoor atmosphere and all flue gases are discharged to the outside atmosphere; a mechanical draft system is a venting system designed to remove flue or vent gases by mechanical means consisting of an induced draft portion under non-positive static pressure or a forced draft portion under positive static pressure; and a natural draft system is a venting system designed to remove flue or vent gases under non-positive static vent pressure entirely by natural draft.

(35) The pressure boundary is the primary enclosure boundary separating indoor and outdoor air. For example, a volume that has more leakage to outside than to conditioned space would be outside the pressure boundary.

(36) Raters shall use either the Building Performance Institute’s (BPI’s) Combustion Safety Test Procedure for Vented Appliances or RESNET’s Interim Guidelines for Combustion Appliance Testing & Writing Work Scope and be BPI-certified or RESNET-certified to follow the protocol. If using RESNET’s worst-case depressurization protocol to evaluate fireplaces, the blower door shall not be set to exhaust 300 CFM to simulate the fireplace in operation, but the remainder of the protocol shall be followed.

BPI’s Combustion Safety Test Procedure for Vented Appliances is available HERE.

RESNET’s Interim Guidelines for Combustion Appliance Testing and Writing Work Scope are available HERE.

2009 & 2012 International Residential Code

Chapter 14 Heating and Cooling equipment covers general requirements, installation, clearances, and location. Chapter 24 Fuel Gas is extracted from the International Fuel Gas Code with modifications and covers gas piping systems, appliances, venting systems, and combustion air configurations.

2009 and 2012 International Mechanical Code

Comply with all relevant sections. Note, Chapter 2 - Definitions defines categories of combustion appliances based on venting type.

ACCA Standards

ACCA Standard 5: HVAC Quality Installation Specification, ANSI/ACCA 5 QI-2010, details nationally recognized criteria for the proper installation of residential and commercial HVAC systems, including forced air furnaces, boilers, air conditioners, and heat pumps. The Standard covers aspects of design, installation, and distribution systems, as well as necessary documentation. The Technician’s Guide for Quality Installation, produced by ACCA, explains the HVAC Quality Installation (QI) Specification and provides detailed procedures for the steps technicians must complete and document to show compliance with the HVAC QI Specification.

ACCA Standard 9: HVAC Quality Installation Verification Protocols, ANSI/ACCA 9 QIVP-2009, specifies the protocols to verify the installation of HVAC systems in accordance with ACCA Standard 5. The protocols provide guidance to contractors, verifiers, and administrators who participate in verification efforts using independent objective and qualified third parties to ensure that an HVAC installation meets the requirements in Standard 5.

National Fuel Gas Code (NFPA-5 2012)

The products of combustion from a gas-fired furnace (non-condensing) are vented out of the building using specific types of vent pipes made up of different materials depending on the flue gas temperatures, as specified in ANSI Z223.1, the National Fuel Gas Code (NFPA-5 2012), "Table 12.5.1 Type of Venting System to Be Used." Table 2 shows appropriate venting materials for residential vented combustion appliances, excerpted from the NFPA Table 12.5.1.

Table 2.  Acceptable Venting Types for Different Combustion Appliance Types, excerpted from NFPA 54 2012, the National Fuel Gas Code, Table 12.5.1.

See the National Fuel Gas Code for additional relevant requirements.

More Info.

Case Studies

  1. Author(s): NSTAR, PARR
    Organization(s): NSTAR, PARR
    Publication Date: May, 2014

    Case study describing a method for evaluating safe installation and operation of combustion appliances in homes undergoing energy efficiency upgrades where indoor air is used for combustion and venting.

  2. Author(s): PNNL
    Organization(s): PNNL
    Publication Date: August, 2012

    Case study describing how a properly designed duct system is essential for keeping a home comfortable, managing indoor air quality, and maximizing the performance of heating and cooling equipment.

References and Resources*

  1. Author(s): Air Conditioning Contractors of America
    Organization(s): Air Conditioning Contractors of America
    Publication Date: January, 2010

    Standard providing a universally accepted definition for quality installation across a broad spectrum of the HVAC industry.

  2. Publication Date: January, 2009

    Document detailing the requirements, roles, and obligations for participants in an organized effort, ensuring that HVAC installations comply with the ANSI/ACCA 5 QI – 2007 (HVAC Quality Installation Specification) QI Standard.

  3. Author(s): DOE
    Organization(s): DOE
    Publication Date: January, 1995

    Information sheet summarizing inspection and testing of combustion appliances taught during the 2006 Florida whole-house weatherization training as part of the U.S. Department of Energy’s Hot Climate Initiative.

  4. Author(s): DOE
    Organization(s): DOE
    Publication Date: April, 2014

    Standard requirements for DOE's Zero Energy Ready Home national program certification.

  5. Author(s): EPA
    Organization(s): EPA
    Publication Date: June, 2013

    Standard document containing the rater checklists and national program requirements for ENERGY STAR Certified Homes, Version 3 (Rev. 7).

  6. Author(s): RESNET
    Organization(s): RESNET
    Publication Date: January, 2013

    Standards aimed to ensure that accurate and consistent home energy ratings are performed by accredited home energy rating Providers through their Raters nationwide.

  7. Author(s): National Fire Protection Association
    Organization(s): National Fire Protection Association
    Publication Date: January, 2012

    Code outlining minimum safety requirements for the design and installation of fuel gas piping systems in homes and other buildings.

  8. Author(s): Building Performance Institute
    Organization(s): Building Performance Institute
    Publication Date: January, 2012

    Standard covering minimum required health and safety diagnostics and specifications for BPI's Building Analyst Professional certification.

  9. Author(s): Air Conditioning Contractors of America
    Organization(s): Air Conditioning Contractors of America
    Publication Date: January, 2010

    The Technician's Guide equips practitioners with the knowledge to properly implement all of the measurement procedures required in the HVAC QI Specification.

Last Updated: 06/12/2014

Mobile Field Kit

The Building America Field Kit allows you to save items to your profile for review or use on-site.