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Scope

Air-seal around all plumbing and piping installed through walls, ceilings, and flooring adjacent to unconditioned space to prevent air leakage.
Air-seal around all plumbing and piping installed through walls, ceilings, and flooring adjacent to unconditioned space to prevent air leakage.

Air-seal around all plumbing and piping installed through walls, ceilings, and flooring adjacent to unconditioned space to prevent air leakage. 

  • Using a saw or drill, cleanly cut all holes no more than 1 inch larger in diameter than the diameter of the pipe.
  • Seal all gaps and holes to unconditioned space with caulk or canned spray foam. For larger gaps, rigid blocking material can be cut to fit over the gap and sealed in place with caulk or spray foam.

See the Compliance Tab for links to related codes and standards and voluntary federal energy-efficiency program requirements.

Description

Generous holes are often cut through subflooring, walls, bottom plates, and top plates for plumbing pipes and vent stacks. These gaps are often hidden from view in under-sink cabinets, beneath tubs, behind shower enclosures, behind washing machines and dishwashers, or within wall cavities. If not properly sealed, large amounts of air can pass through these gaps, encouraged by pressure and temperature differences between conditioned and unconditioned spaces. These air leaks create energy losses. Additionally, they could potentially allow warm, moisture-laden air into wall cavities or attics where it can condense on cold surfaces, creating moisture problems. Conversely, air leaking into the house from unconditioned sources such as the garage or crawlspace can affect indoor air quality and cause drafts. Air barriers need to be continuous to be effective, so all penetrations in exterior walls and in walls and floors adjoining unconditioned spaces must be sealed.

Be sure to schedule sealing of plumbing holes after the pipes and plumbing have been installed and before the drywall is completed. Responsibility for sealing air leaks around plumbing should be included in the contract for the appropriate trade, depending on the workflow at a specific job site.

How to Air-Seal Holes around Plumbing

  1. Use caulk or canned spray foam to seal piping holes through the top plates, bottom plates, and subfloor (Figure 1). Avoid running water pipes along exterior walls. Run piping next to floor joists in floors if insulating with batts to minimize disruption of cavity insulation. Water pipes in single-family homes and low-rise multifamily buildings should be insulated to R-3 (IECC 2021) even when they are installed in interior walls, to conserve the heat in hot water and to minimize the potential for condensation. For water pipe insulation requirements for mid-rise and high-rise multifamily buildings, see Section C404.4 and Table C403.12.3 in IECC 2021

     

    Foam holes for plumbing in the top plate, sill plate, or subfloor.
    Figure 1. Apply spray foam to holes around plumbing in the top plate, sill plate, or subfloor (Source: Courtesy of PNNL). 
  2. For larger holes in the top or bottom plate, use a rubber gasket. Use of a flexible gasket allows some movement of the vent stack without loosening the air-seal (Lstiburek 2009).
    • Cut a hole in the gasket just large enough to fit the width of the pipe.
    • Apply caulk to the top plate. 
    • Fit the gasket over the pipe and press down to adhere the gasket to the caulk.
    • Staple the gasket in place. 
    • Apply more caulk around the pipe.
  3. Use caulk or canned spray foam to seal the holes made in rim joists for plumbing pipes. Keep the pipe runs close to the floor joists to avoid compressing the insulation (Figure 2).
Seal plumbing holes in rim joist with caulk
Seal plumbing holes in rim joist with caulk
Seal plumbing holes in rim joist with caulk
Source
Author(s)
Baechler Michael C,
et al.
Organization(s)
Pacific Northwest National Laboratory,
PNNL,
Oak Ridge National Laboratory,
ORNL,
U.S. Department of Energy,
DOE
Description

Guide describing measures that builders in the cold and very cold climates can take to build homes that have whole-house energy savings of 40% over the Building America benchmark with no added overall costs for consumers.

Figure 2. Seal plumbing holes in rim joist with caulk (Source: Building America Best Practices Series Volume 12: 40% Whole-House Energy Savings in the Cold and Very Cold Climates 2011).

    4. Use caulk or pre-fabricated gaskets to seal around the plumbing pipe penetrations in exterior walls (Figure 3). Make sure the gasket is properly integrated with the house wrap and that cuts in the house wrap around the gasket are taped or caulked.

Seal plumbing penetrations in exterior walls with caulk or a gasket
Seal plumbing penetrations in exterior walls with caulk or a gasket
Seal plumbing penetrations in exterior walls with caulk or a gasket
Source
Author(s)
Baechler Michael C,
et al.
Organization(s)
Pacific Northwest National Laboratory,
PNNL,
Oak Ridge National Laboratory,
ORNL,
U.S. Department of Energy,
DOE
Description

Guide describing measures that builders in the cold and very cold climates can take to build homes that have whole-house energy savings of 40% over the Building America benchmark with no added overall costs for consumers.

Figure 3. Seal plumbing penetrations in exterior walls with caulk or a gasket (Source: Building America Best Practices Series Volume 12: 40% Whole-House Energy Savings in the Cold and Very Cold Climates 2011). 

     5. For bath tubs on outside walls, avoid running the water pipes along the exterior walls, if possible. Install piping, then air-seal any holes in the exterior wall framing or subfloor (Figure 4).

Use sheet goods to seal holes around drain pipes under the tub
Use sheet goods to seal holes around drain pipes under the tub
Use sheet goods to seal holes around drain pipes under the tub
Source
Author(s)
Southface Energy Institute,
Oak Ridge National Laboratory,
U.S. Department of Energy
Organization(s)
DOE,
SEI
Description

Brochure describing the benefits of air-sealing for homeowners.

Figure 4. Use sheet goods to seal holes around drain pipes under the tub (Source: Technology Fact Sheet - Air Sealing 1999). 
  • If the tub or shower is installed on an exterior wall, insulate and air-seal the exterior wall behind the tub with sheet goods before the tub is installed. See the guide Walls Behind Showers and Tubs for more information on insulating and air-sealing exterior walls behind showers and tubs.
  • After the drain is installed, seal the hole around the tub drain pipe with canned spray foam. For larger holes, seal the hole with pieces of water-resistant sheet goods such as rigid foam or cement backer board that is cut to fit around the pipe and caulked or foamed in place. 

Ensuring Success

Holes around plumbing pipes should be visually checked to see if caulk, canned spray foam, and air blocking materials have been applied before insulation and drywall are installed. Blower door testing may help indicate whether holes for plumbing in exterior walls and floors have been successfully sealed.

Region

No climate specific information applies.

Training

Right and Wrong Images

Right – An escutcheon is installed on this toilet tank pipe to help air seal around the pipe and prevent pest entry.
Right – An escutcheon is installed on this toilet tank pipe to help air seal around the pipe and prevent pest entry.
Right – An escutcheon is installed on this toilet tank pipe to help air seal around the pipe and prevent pest entry.
Source
Right – Caulk seals around the pipes in the concrete.
Right – Caulk seals around the pipes in the concrete.
Right – Caulk seals around the pipes in the concrete.
Source
Right – Spray foam is used to carefully seal behind plumbing that was installed in an exterior wall.
Right – Spray foam is used to carefully seal behind plumbing that was installed in an exterior wall.
Right – Spray foam is used to carefully seal behind plumbing that was installed in an exterior wall.
Source
Right – Tape and spray foam are used to air seal around pipes that extend through exterior walls.
Right – Tape and spray foam are used to air seal around pipes that extend through exterior walls.
Right – Tape and spray foam are used to air seal around pipes that extend through exterior walls.
Source
Right – The holes for plumbing are neatly cut and properly sealed with foam.
Right – The holes for plumbing are neatly cut and properly sealed with foam.
Right – The holes for plumbing are neatly cut and properly sealed with foam.
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Right – Spray foam is used to seal around PEX plumbing pipes.
Right – Spray foam is used to seal around PEX plumbing pipes.
Right – Spray foam is used to seal around PEX plumbing pipes.
Source
Right – The PEX piping and sink drain of this bathroom sink are fitted with escutcheons that help to air seal around the pipes and prevent pest entry.
Right – The PEX piping and sink drain of this bathroom sink are fitted with escutcheons that help to air seal around the pipes and prevent pest entry.
Right – The PEX piping and sink drain of this bathroom sink are fitted with escutcheons that help to air seal around the pipes and prevent pest entry.
Source
Right – These neatly cut holes have been properly sealed with caulk and foam.
Right – These neatly cut holes have been properly sealed with caulk and foam.
Right – These neatly cut holes have been properly sealed with caulk and foam.
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Right – This hole has been neatly cut and properly sealed with foam.
Right – This hole has been neatly cut and properly sealed with foam.
Right – This hole has been neatly cut and properly sealed with foam.
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Right – This neatly cut hole has been properly sealed with foam.
Right – This neatly cut hole has been properly sealed with foam.
Right – This neatly cut hole has been properly sealed with foam.
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Wrong – Fibrous insulation is not an air barrier and cannot be used for sealing holes.
Wrong – Fibrous insulation is not an air barrier and cannot be used for sealing holes.
Wrong – Fibrous insulation is not an air barrier and cannot be used for sealing holes.
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Wrong - Hole in rim joist was cut too large for plumbing pipe and the gaps are not air sealed.
Wrong - Hole in rim joist was cut too large for plumbing pipe and the gaps are not air sealed.
Wrong - Hole in rim joist was cut too large for plumbing pipe and the gaps are not air sealed.
Source
Wrong - Holes in rim joist around pipes and wiring are not air-sealed.
Wrong - Holes in rim joist around pipes and wiring are not air-sealed.
Wrong - Holes in rim joist around pipes and wiring are not air-sealed.
Source
Wrong - Holes in rim joists were cut too large for plumbing pipes and gaps should be air sealed.
Wrong - Holes in rim joists were cut too large for plumbing pipes and gaps should be air sealed.
Wrong - Holes in rim joists were cut too large for plumbing pipes and gaps should be air sealed.
Source
Wrong - Plumbing penetrations are not sealed in sub-floor and it is not recommended to run plumbing in a cantilevered floor.
Wrong - Plumbing penetrations are not sealed in sub-floor and it is not recommended to run plumbing in a cantilevered floor.
Wrong - Plumbing penetrations are not sealed in sub-floor and it is not recommended to run plumbing in a cantilevered floor.
Source
Wrong – The plumbing is not air sealed at the stud.
Wrong – The plumbing is not air sealed at the stud.
Wrong – The plumbing is not air sealed at the stud.
Source
Wrong – These holes have been cut larger than needed, making them difficult to seal.
Wrong – These holes have been cut larger than needed, making them difficult to seal.
Wrong – These holes have been cut larger than needed, making them difficult to seal.
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Wrong – These plumbing penetrations have been cut larger than needed, making them difficult to seal.
Wrong – These plumbing penetrations have been cut larger than needed, making them difficult to seal.
Wrong – These plumbing penetrations have been cut larger than needed, making them difficult to seal.
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Wrong – This hole has not been air-sealed.
Wrong – This hole has not been air-sealed.
Wrong – This hole has not been air-sealed.
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Wrong – When insulating with spray foam, care should be taken to completely fill areas around piping and other penetrations to avoid leaving air gaps.
Wrong – When insulating with spray foam, care should be taken to completely fill areas around piping and other penetrations to avoid leaving air gaps.
Wrong – When insulating with spray foam, care should be taken to completely fill areas around piping and other penetrations to avoid leaving air gaps.
Source

Videos

CAD Files

Air seal at duct boot
Air seal at duct boot
Air seal at duct boot
Download: DWG PDF
Air seal at top plate pipe penetration
Air seal at top plate pipe penetration
Air seal at top plate pipe penetration
Download: DWG PDF
Air seal at top plate electrical penetration
Air seal at top plate electrical penetration
Air seal at top plate electrical penetration
Download: DWG PDF
Air seal at chase walls - plan
Air seal at chase walls - plan
Air seal at chase walls - plan
Download: DWG PDF

Retrofit

SCOPE

In existing homes, air seal around all plumbing and piping installed through walls, ceilings, and flooring to prevent air leakage and moisture movement between unconditioned and conditioned space.  Sealant (e.g., caulk, fire-retardant caulk, fire-rated spray foam, etc.) should be compatible with all adjoining surfaces and meet the fire and air barrier specifications according to code. 

  • Air seal the following:
    • service water heating supply and drain lines and other mechanical heating and cooling system piping
    • piping vents 
    • all other plumbing penetrations (e.g., kitchen sink water lines and drains, dishwasher connections, bathroom sinks, toilet, washing machine lines).
  • Seal all gaps and holes to unconditioned space with caulk or canned spray foam. For larger gaps, rigid blocking material can be cut to fit over the gap and sealed in place with caulk or spray foam.

See the U.S. Department of Energy’s Standard Work Specifications (SWS) for more on sealing penetrations. All global worker safety and health and safety air sealing specifications in DOE’s Standard Work Specifications (SWS) should be followed. 

DESCRIPTION

How to Air Seal Holes around Plumbing

  1. Use caulk or canned spray foam to seal piping holes through the top plates, bottom plates, rim joists, and subfloor.  In existing homes, these areas might not be easily accessible.  Piping might be accessed from the attic, basement, or crawlspace depending on the construction of the home. These areas might also be accessed during bathroom and kitchen remodels.   
    • Use caulk to seal around the plumping pipe penetrations, and supply and drain lines in exterior and interior walls. 
    • Clear the area of any debris or dirt.
    • Apply a layer of caulk and use a paint knife or spatula to smooth out the caulk; the caulk material should be flush with the dry wall with any gaps filled in (silicone caulk is suggested).
  2. For faucet pipes through exterior walls, install a rubber gasket or flashing around the pipe on the exterior wall, if possible, in addition to caulking. Integrate the gasket or flashing with the house wrap above the pipe.
  3. Check plumbing vent pipes for cracks and seal with caulk or acoustical sealant.
  4. For bath tubs, showers, and sinks, seal the hole around the drain pipe. 
    • Gain access from the basement or crawlspace if accessible, or during bathroom and kitchen remodels.
    • Apply caulk or expanding foam around the hole. 
    • If the gap around the pipe is wider than an inch, use a solid material like sheet metal, plywood, or rigid foam to fill the hole. Fasten in place with adhesive or short screws and seal with caulk or spray foam.

See the Training Tab for a video on how to air seal attic plumbing pipes.

See Compliance tab. 

More Info

References and Resources

Publication Date
·
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
·
Organization(s)
EPA
Description
Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.
Publication Date
·
Author(s)
Southface Energy Institute,
Oak Ridge National Laboratory,
U.S. Department of Energy
·
Organization(s)
DOE,
SEI
Description
Brochure describing the benefits of air-sealing for homeowners.
Publication Date
·
Author(s)
Baechler Michael C,
et al.
·
Organization(s)
Pacific Northwest National Laboratory,
PNNL,
Oak Ridge National Laboratory,
ORNL,
U.S. Department of Energy,
DOE
Description
Guide describing measures that builders in the cold and very cold climates can take to build homes that have whole-house energy savings of 40% over the Building America benchmark with no added overall costs for consumers.
Publication Date
·
Author(s)
Robinson Bill
·
Organization(s)
Journal of Light Construction,
JLC
Description
Article describing various types of caulks and sealants, their formulas and best uses.
Publication Date
·
Author(s)
Drumheller S Craig,
Wiehagen Joseph
·
Organization(s)
NAHB Research Center,
National Renewable Energy Laboratory,
NREL
Description
Report providing information based on research and case studies, to remodelers and consumers about opportunities to increase home energy performance.

*For non-dated media, such as websites, the date listed is the date accessed.

Contributors to this Guide

The following authors and organizations contributed to the content in this Guide.

Sales

Building Science-to-Sales Translator

Tight Air Sealed Home = Comprehensive Draft Protection

Image(s)

Technical Description

Poorly air-sealed homes are less comfortable and cost more to maintain because they provide a pathway for drafts, cold spots, moisture, and insects into the home. Comprehensive draft protection includes a continuous air barrier around the whole house along with caulking and sealing in all holes and cracks. This includes around wiring, plumbing, ducts, and flues; where wall framing meets flooring; around windows; where drywall meets top plates and sill plates; where rim joists meet foundation walls and subfloors; etc. Spray foam insulation can be used at rim joists, floors above unconditioned space, and in attics to insulate and air seal at the same time.

Comprehensive Draft Protection
Sales Message

Comprehensive draft protection minimizes air flow that can undermine a complete high-performance insulation system. What this means for you is less wasted energy along with enhanced comfort, health, quiet, and durability. Wouldn’t you agree it would be a shame to only get a partial return on your investment in advanced insulation?

Last Updated

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This content is a work created with funding provided by the United States Department of Energy under Contract no DE-AC05-076RL01830 for the operation of Pacific Northwest National Laboratory. The information and guidance provided by Pacific Northwest National Laboratory (PNNL) in the content are intended solely for educational purposes only and do not constitute formal training or certification. It is provided with the explicit understanding that neither the United States Government nor the United States Department of Energy, nor the Contractor, nor any or their employees, nor any jurisdiction or organization that has cooperated in the development of these materials, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness or any information, apparatus, product, software, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof, or Battelle Memorial Institute. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof. Viewers assumes full responsibility for all actions that they may take from information provided in this content including ensuring the safety, code compliance, and proper functionality of any products they choose to install. Installation and use of such products should be performed in accordance with local regulations and manufacturer instructions.