Skip to main content

Scope

Air-seal drywall to top plates at all attic/wall interfaces to minimize air leakage.
Air-seal drywall to top plates at all attic/wall interfaces to minimize air leakage.

Air-seal drywall to top plates at all attic/wall interfaces to minimize air leakage. 

  • Install drywall then seal the seam from the attic side with caulk, foam, or drywall adhesive (but not other construction adhesives).
    OR
  • Before installing drywall, install caulk or other sealant or a foam gasket to the face of the top plate then install the drywall. If this method is used, make sure the sealant or gasket remains intact during the drywall installation.

See the Compliance Tab for links to related codes and standards and voluntary federal energy-efficiency program requirements.

Description

In simplest terms, a wall is a six-sided box consisting of a horizontal top plate, a horizontal bottom plate, and vertical side studs, with a gypsum board and wall sheathing back, all fastened together to create a wall cavity that is typically filled with insulation when this wall is part of the building’s exterior shell. If air is allowed to flow through the wall cavity, i.e., if the wall cavity is not air tight, the flowing air can reduce the insulation’s effectiveness. If the wall cavity is not airtight, convective loops can also develop within wall cavities, due to temperature differences between the inside and outside surfaces and top and bottom sections of the wall. These convective loops can encourage more air flow, further reducing insulation effectiveness and potentially resulting in moisture problems.

To ensure the optimum energy performance and moisture management of the whole house, all of the wall components should be connected to the each other and to the ceiling and floor in a way that creates a continuous and complete air barrier system.

Gypsum board drywall is an air barrier material (BSC 2009). The taping of drywall seams results in a plane of airtightness at the field of the wall. However, several steps must be taken
to use this material properly to create a continuous and complete air barrier system. To do this, it is important to create air barrier continuity at the perimeter of drywall assemblies as well as at all penetrations through the drywall. Air barrier continuity at the perimeter of drywall assemblies is achieved by sealing the edges of the drywall to solid framing materials. This requires a continuous sealant along:

  • all exterior wall bottom and top plates,
  • all top plates at insulated ceilings,
  • rough opening perimeters,  
  • both sides of the first interior stud of partition walls (BSC 2009).

This air sealing can be achieved by applying caulk, glue, sprayer-applied sealant, or strips of foam gasket material to the surface of the top plates, bottom plates, and framing around doors and windows before installing the drywall. This would typically be done by the drywall installer. Other methods not described below for air sealing the top plates include installing spray foam insulation on the attic side of the ceiling at the eaves, which serves to both air seal the top plate and insulate this sometimes difficult-to-insulate area (although this will not address interior wall seams) or spray foam insulating the entire ceiling deck. Canned or one-part spray foam or sealant can be applied to all top plate seams from the attic side, although limited attic space can make this challenging. Another option is to use an air-borne aerosol sealant process, which will airseal all leaks in the home including air leaks at top plates (see Field Trial of an Aerosol-Based Enclosure Sealing Technology). 

How to Air Seal the Drywall to the Top Plate

  1. Apply a continuous bead of caulk or glue or staple a strip of compressible foam gasket material (Figure 1) along the top plate and bottom plates and door and window framing along all exterior walls and all interior walls (Figure 2).
  2. Install drywall over caulk, glue, or gasket material. Mud and tape drywall. 
Install a foam gasket along top plates before installing drywall
Install a foam gasket along top plates before installing drywall
Install a foam gasket along top plates before installing drywall
Figure 1. A pliable foam gasket material is stapled along the top plate prior to installing drywall (Source: High Performance Builder Spotlight: Tommy Williams Homes 2011). 
Caulk or glue along top plates before installing drywall
Caulk or glue along top plates before installing drywall
Caulk or glue along top plates before installing drywall
Source
Figure 2. A continuous bead of caulk or glue is applied to the top and bottom plates on exterior walls and interior walls that intersect insulated ceilings, as well as rough openings around doors and windows, prior to installing drywall (Source: Air Barriers - Airtight Drywall Approach 2009).
Seal the drywall to the top plates as part of the home’s continuous air barrier
Seal the drywall to the top plates as part of the home’s continuous air barrier
Seal the drywall to the top plates as part of the home’s continuous air barrier
Source
Figure 3. Sealing the drywall to the top plate is one step in forming a continuous, complete air barrier in the home’s exterior shell (Source: Air Barriers - Airtight Drywall Approach 2009).

Ensuring Success

When drywall is installed, visually inspect that drywall installer is applying caulk or a foam gasket along surface of top plate before hanging drywall. After drywall installation it may be possible to detect air leakage at this location with an IR camera or smoke pencil during a blower door pressure test. Although taped, mudded drywall should provide some air barrier as well.

Region

Colder climates will increase the potential for heat loss and air leakage, and the impacts of that heat loss, if the top plates are not properly insulated and air sealed.  Heat loss into the attic can warm the underside of the roof deck which can contribute to snow melt and ice dam formation. Significant air leakage from the house into the attic increases the potential for condensation and frost formation in the attic, if warmer vapor-laden conditioned air is allowed to escape into a wintertime attic with cold surfaces.

Training

Right and Wrong Images

Wrong – Top plate to drywall connection not sealed
Wrong – Top plate to drywall connection not sealed
Wrong – Top plate to drywall connection not sealed
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Right – Top plate to drywall connection sealed from attic with foam
Right – Top plate to drywall connection sealed from attic with foam
Right – Top plate to drywall connection sealed from attic with foam
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Wrong – Top plate to drywall connection not sealed
Wrong – Top plate to drywall connection not sealed
Wrong – Top plate to drywall connection not sealed
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Right – Top plate to drywall connection sealed from attic with caulk
Right – Top plate to drywall connection sealed from attic with caulk
Right – Top plate to drywall connection sealed from attic with caulk
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Wrong – Top plate to drywall connection not sealed
Wrong – Top plate to drywall connection not sealed
Wrong – Top plate to drywall connection not sealed
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Right – Top plate to drywall connection sealed from attic with foam sealant
Right – Top plate to drywall connection sealed from attic with foam sealant
Right – Top plate to drywall connection sealed from attic with foam sealant
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Right – A bead of sealant will form an airtight gasket between the top plate and drywall.
Right – A bead of sealant will form an airtight gasket between the top plate and drywall.
Right – A bead of sealant will form an airtight gasket between the top plate and drywall.
Source
Right – All electrical boxes are carefully sealed as are all top plate-to-drywall seams.
Right – All electrical boxes are carefully sealed as are all top plate-to-drywall seams.
Right – All electrical boxes are carefully sealed as are all top plate-to-drywall seams.
Source
Right – A foam fabric gasket is installed in the header of this wall.
Right – A foam fabric gasket is installed in the header of this wall.
Right – A foam fabric gasket is installed in the header of this wall.
Source
Right – The top plate-to-dry wall seams of the interior walls are sealed from the attic.
Right – The top plate-to-dry wall seams of the interior walls are sealed from the attic.
Right – The top plate-to-dry wall seams of the interior walls are sealed from the attic.
Source
Right – Several potential sources of air leakage into the attic have been air sealed; canned spray foam was used to seal around duct boots, along seams in the drywall, and along top plates.
Right – Several potential sources of air leakage into the attic have been air sealed; canned spray foam was used to seal around duct boots, along seams in the drywall, and along top plates.
Right – Several potential sources of air leakage into the attic have been air sealed; canned spray foam was used to seal around duct boots, along seams in the drywall, and along top plates.
Source
Right – A strip of foam fabric is installed along the wall top plate to serve as an air sealing gasket when the drywall is installed.
Right – A strip of foam fabric is installed along the wall top plate to serve as an air sealing gasket when the drywall is installed.
Right – A strip of foam fabric is installed along the wall top plate to serve as an air sealing gasket when the drywall is installed.
Source
Right – Joists between floors are air sealed to the ceiling drywall with canned spray foam along each joist-to-drywall-seam.
Right – Joists between floors are air sealed to the ceiling drywall with canned spray foam along each joist-to-drywall-seam.
Right – Joists between floors are air sealed to the ceiling drywall with canned spray foam along each joist-to-drywall-seam.
Source
Wrong - Poorly cut stud is not supporting the top plate.
Wrong - Poorly cut stud is not supporting the top plate.
Wrong - Poorly cut stud is not supporting the top plate.
Source
Wrong - Board is not properly cut and is split where it is toenailed into top plate.
Wrong - Board is not properly cut and is split where it is toenailed into top plate.
Wrong - Board is not properly cut and is split where it is toenailed into top plate.
Source

Videos

CAD Files

Single top plate - interior wall with gusset
Single top plate - interior wall with gusset
Single top plate - interior wall with gusset
Download: DWG PDF

Retrofit

SCOPE

Air seal the top plate-to-drywall seams to reduce air leakage in an existing home, using one of the following or another method:

  • Install spray foam insulation on the attic side of the ceiling at the eaves.
  • Install spray foam insulation on the attic side over the entire ceiling deck.
  • Install one-part spray foam, caulk or another form of sealant to all top plate seams from the attic side.
  • Use an airborne aerosol sealant process to air seal all leaks in the home including air leaks.

See the U.S. Department of Energy Standard Work Specifications for additional guidance on air sealing walls.

For guidance on working in attics, see the guide Pre-Retrofit Assessment of Attics, Ceilings, and Roofs.

DESCRIPTION

The process for air sealing top plates by installing a sealant on the face of the framing before installing the drywall is an effective technique in new home construction. It is not typically applicable in existing homes except when drywall is being installed such as in an addition or gut rehab that involves drywall replacement.

Other methods can be employed for air sealing top plates in existing homes, include installing spray foam insulation on the attic side of the ceiling at the eaves, which serves to both air seal the top plate and insulate this sometimes difficult-to-insulate area (although this will not address interior wall seams) or spray foam insulating the entire ceiling deck. Canned or one-part spray foam or sealant can applied to all top plate seams from the attic side, although limited attic space can make this challenging. Another option is to use an airborne aerosol sealant process, which will air seal all leaks in the home including air leaks at top plates (see Field Trial of an Aerosol-Based Enclosure Sealing Technology).

COMPLIANCE 

See Compliance tab. 

More Info

References and Resources

Publication Date
·
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
·
Organization(s)
EPA
Description
Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.
Publication Date
·
Author(s)
U.S. Department of Energy
·
Organization(s)
DOE
Description
Website listing implementation timelines and links to various versions of the DOE Zero Energy Ready Home national program requirements.
Publication Date
·
Author(s)
ENERGY STAR
·
Organization(s)
ENERGY STAR
Description
Website showing compliance timelines for various versions of the ENERGY STAR Single-Family New Home program requirements with links to national program requirements documents and checklists.

*For non-dated media, such as websites, the date listed is the date accessed.

Contributors to this Guide

The following authors and organizations contributed to the content in this Guide.

Sales

Building Science-to-Sales Translator

Tight Air Sealed Home = Comprehensive Draft Protection

Image(s)

Technical Description

Poorly air-sealed homes are less comfortable and cost more to maintain because they provide a pathway for drafts, cold spots, moisture, and insects into the home. Comprehensive draft protection includes a continuous air barrier around the whole house along with caulking and sealing in all holes and cracks. This includes around wiring, plumbing, ducts, and flues; where wall framing meets flooring; around windows; where drywall meets top plates and sill plates; where rim joists meet foundation walls and subfloors; etc. Spray foam insulation can be used at rim joists, floors above unconditioned space, and in attics to insulate and air seal at the same time.

Comprehensive Draft Protection
Sales Message

Comprehensive draft protection minimizes air flow that can undermine a complete high-performance insulation system. What this means for you is less wasted energy along with enhanced comfort, health, quiet, and durability. Wouldn’t you agree it would be a shame to only get a partial return on your investment in advanced insulation?

Last Updated

Questions? Comments? Contact our webmaster.

Disclaimer

This content is a work created with funding provided by the United States Department of Energy under Contract no DE-AC05-076RL01830 for the operation of Pacific Northwest National Laboratory. The information and guidance provided by Pacific Northwest National Laboratory (PNNL) in the content are intended solely for educational purposes only and do not constitute formal training or certification. It is provided with the explicit understanding that neither the United States Government nor the United States Department of Energy, nor the Contractor, nor any or their employees, nor any jurisdiction or organization that has cooperated in the development of these materials, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness or any information, apparatus, product, software, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof, or Battelle Memorial Institute. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof. Viewers assumes full responsibility for all actions that they may take from information provided in this content including ensuring the safety, code compliance, and proper functionality of any products they choose to install. Installation and use of such products should be performed in accordance with local regulations and manufacturer instructions.