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Scope

Door undercuts are commonly used to provide a return air pathway from rooms with closed doors
Door undercuts are commonly used to provide a return air pathway from rooms with closed doors

Provide for pressure balancing between bedrooms and the rest of the house.

  • Install ducted returns or a combination of ducted returns, transfer grilles, jump ducts, and/or door undercuts in bedrooms to allow pressure balancing between bedrooms and the rest of the house in homes with ducted heating and cooling systems by providing a path for stale air to return to the return side of a central air handler.
  • ENERGY STAR Single-Family New Homes requires that the dedicated return ducts, transfer grilles, jump ducts, and/or door undercuts together achieve a rater-measured pressure differential of ≥ -3 Pascals and ≤ +3 Pascals (0.012 inch water column) with respect to the main body of the house when bedroom doors are closed and the air handler is operating on the highest design fan speed. A rater-measured pressure differential of ≥ -5 Pascals and ≤ +5 Pascals (0.020 inch water column) is acceptable for rooms with a design airflow ≥150 cfm.
  • If dedicated return ducts are installed in each bedroom, contractors must seal all seams, gaps, and holes of the return duct system with mastic and seal the return box to the floor, wall, or ceiling with mastic, caulk, and/or foam.
  • If transfer grilles or jump ducts are used, refer to the balancing report provided by the HVAC contractor for the bedroom air flows to size the grilles or ducts. Ensure that both openings have the required free area. Seal all seams, gaps, and holes in the ducts and connections.
  • If door undercuts are used, pay attention to the door material. For hollow doors, you may not want to undercut or you might need to provide a bottom support after making the undercut, as the typical bottom supports are roughly 1 inch tall.
  • Test the pressure differential with the bedroom doors closed.

See the Compliance Tab for links to related codes and standards and voluntary federal energy-efficiency program requirements.

Description

Door undercuts are a commonly used method for pressure balancing between rooms (Figure 1) but they are not a recommended approach as they do always provide an adequate return air pathway for HVAC systems. Seasonal changes in wood can result in variations in the height of the door undercut opening. Changes to the flooring material, such as adding carpet, can obstruct the return pathway. The ENERGY STAR pressure-balancing thresholds are difficult to achieve with just a door undercut for most applications, except for rooms with minimal supply airflow (<20 cfm). In most applications, the door undercut would need to be 1.5 inches or greater to allow enough air to pass. There are some through-the-door alternatives that can be effective. Consider installing a transfer grille in the door or employing another return air pathway method, such as transfer grilles or jump ducts. The video on the Training tab shows one of these options, transfer grilles.

Door undercuts are commonly used to provide a return air pathway from rooms with closed doors.
Figure 1. Door undercuts are commonly used to provide a return air pathway from rooms with closed doors. (Source: Steven Winter Associates.)

 

Ensuring Success

To determine if an adequate pathway exists for air to return to centrally located returns, the following room-to-room pressure measurement can be used:

  1. Turn on the air handler to high.
  2. Close all interior doors.
  3. Using a manometer, connect tubing to the input port. The reference port for the differential pressure measurement can remain open.
  4. While standing in the center of the house or hallway, place the tubing from the manometer under each door and record the pressure difference from each room with respect to the main body of the house (note the presence of a negative or positive sign). The bedroom will typically be pressurized (positive) when the doors are closed.
  5. ENERGY STAR requires that rooms should not be pressurized or depressurized by more than 3 Pascals for any room being supplied with less than 150 cfm of conditioned air. If the supplied airflow to a room exceeds 150 cfm, a threshold of ±5 Pascals is required. These are good metrics to strive for regardless of whether or not pursuing ENERGY STAR certification. 

Region

No climate specific information applies.

Training

Right and Wrong Images

Door is not undercut therefore not contributing to pressure balancing
Door is not undercut therefore not contributing to pressure balancing
Door is not undercut therefore not contributing to pressure balancing
Source
Courtesy Of
EPA
Door has been undercut to allow for specified amount of air flow therefore contributing to pressure balancing
Door has been undercut to allow for specified amount of air flow therefore contributing to pressure balancing
Door has been undercut to allow for specified amount of air flow therefore contributing to pressure balancing
Source
Courtesy Of
EPA
Right – Transfer grilles, Jump ducts, and wall grilles provide passive returns for air returning from bedrooms to the central HVAC system
Right – Transfer grilles, Jump ducts, and wall grilles provide passive returns for air returning from bedrooms to the central HVAC system
Right – Transfer grilles, Jump ducts, and wall grilles provide passive returns for air returning from bedrooms to the central HVAC system
Source
Author(s)
U.S. Environmental Protection Agency
Organization(s)
EPA
Description

Website providing the technical specifications and related documents for home builders, subcontractors, architects, and other housing professionals interested in certifying a home to the EPA's Indoor airPLUS program requirements.

Videos

Retrofit

Door undercuts are not a recommended approach to provide an adequate return air pathway for HVAC systems. An alternative is to install a transfer grille in the door or consider other return air pathways methods, such as installing transfer grilles through the wall or jump ducts through the ceiling. 

More Info

References and Resources

Publication Date
·
Author(s)
Building Science Corporation
·
Organization(s)
BSC
Description
Article discussing the risks that can occur from undercutting bedroom doors to provide return airflow from bedrooms, as well as corrective measures that can be taken to address these risks.
Publication Date
·
Author(s)
Guertin Mike
·
Organization(s)
Fine Homebuilding Magazine
Description
Central return designs require an open pathway between the room and the heart of the house where the return grill is located.

*For non-dated media, such as websites, the date listed is the date accessed.

Contributors to this Guide

The following authors and organizations contributed to the content in this Guide.

 Steven Winter Associates, Inc., lead for the Consortium for Advanced Residential Buildings (CARB), a DOE Building America Research Team. And the Pacific Northwest National Laboratory.

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This content is a work created with funding provided by the United States Department of Energy under Contract no DE-AC05-076RL01830 for the operation of Pacific Northwest National Laboratory. The information and guidance provided by Pacific Northwest National Laboratory (PNNL) in the content are intended solely for educational purposes only and do not constitute formal training or certification. It is provided with the explicit understanding that neither the United States Government nor the United States Department of Energy, nor the Contractor, nor any or their employees, nor any jurisdiction or organization that has cooperated in the development of these materials, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness or any information, apparatus, product, software, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof, or Battelle Memorial Institute. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof. Viewers assumes full responsibility for all actions that they may take from information provided in this content including ensuring the safety, code compliance, and proper functionality of any products they choose to install. Installation and use of such products should be performed in accordance with local regulations and manufacturer instructions.