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Scope

Air-seal around recessed can light fixtures that are installed through ceilings to keep conditioned air from leaking into unconditioned space.
Air-seal around recessed can light fixtures that are installed through ceilings to keep conditioned air from leaking into unconditioned space.

Air-seal around recessed can light fixtures that are installed through ceilings to keep conditioned air from leaking into unconditioned space.

  • Using a saw, cleanly cut a hole that is no more than 1 inch larger in diameter than the diameter of the can.
  • Install ICAT-labeled recessed lighting fixtures.
  • Seal around the can with caulk before installing trim or install a trim kit with a gasket.

See the Compliance Tab for links to related codes and standards and voluntary federal energy-efficiency program requirements.

Description

Recessed “can” ceiling fixtures, or downlights, are the most popular home lighting fixture in the United States. However, recessed can fixtures can be energy intensive in the following ways:

  • If they are not approved for insulation contact and are installed in an insulated ceiling, insulation has to be kept at least 3 inches from the fixture all the way around, leaving about 1 square foot of uninsulated ceiling space.
  • Many homeowners and contractors install incandescent bulbs or R-lamps in the fixtures; these use four times the electricity of fluorescents and six times the electricity of LEDs, as well as generating heat that adds to air-conditioning loads.
  • If the cans are not airtight, they allow conditioned air to escape from the living area into unconditioned spaces such as the attic.

Leaky recessed cans are an even greater issue than a hole in the ceiling. A non-airtight recessed can with an incandescent bulb can draw 3 to 5 times as much air as a hole the same size, thanks to the stack effect (Figure 1). When the light inside the can is turned on, the heat it generates turns the can fixture into a chimney, pulling air from the house up into the attic (McCullough and Gordon 2002).

Non-ICAT-rated recessed lights waste energy
Non-ICAT-rated recessed lights waste energy
Non-ICAT-rated recessed lights waste energy
Source
Author(s)
U.S. Department of Energy
Organization(s)
DOE
Description

Report providing information about techniques and approaches to improve the efficiency of recessed lighting.

Figure 1. Typical non-airtight recessed can light fixtures waste energy in several ways (Source: Improving Recessed Lighting 2011).

Recessed downlights that are installed in insulated ceilings are now required by code to be rated for insulation contact (IC) so that insulation can be placed over them. The housing of the fixture should also be rated airtight to prevent conditioned air from escaping into the ceiling cavity or attic, and unconditioned air from infiltrating the conditioned space. The fixture should bear a label showing it meets the ASTM E 283 requirement of ≤ 2.0 cfm of air movement from the conditioned space to the ceiling cavity when tested at 75 Pa, and the housing should be caulked or gasketed where it meets the ceiling (Lstiburek 2009). Some brands of can lights designated ICAT may still leak air. Check the fixtures you intend to use to see whether they appear to be well designed to be air tight. See the guide Insulating and Air Sealing Existing Non-ICAT Recessed Lights for more information.

If recessed lights are installed in insulated cathedral ceilings, there must be insulation with an R-value of R-10 or greater above the can in IECC climate zones 4 and higher to minimize condensation potential. Extra caution should be taken to ensure the recessed can is airtight in unventilated cathedral ceilings. Leaky light fixtures can allow moisture-laden indoor air to enter the roof assembly. If the moisture encounters cold roof sheathing, it can condense, leading to moisture accumulation and rot (Holladay 2011).

Some building scientists recommend against putting recessed can lights in cathedral ceilings (see for example Holladay 2011) and some recommend against putting recessed can lights in any insulated ceiling (for example, Bailes 2011). Other alternatives are to install the recessed cans in an air-sealed dropped soffit or to limit use of recessed cans to only ceilings of rooms that have conditioned space above them such as a second floor. Another option is to avoid recessed can fixtures all together and use surface-mounted or pendant fixtures instead. LED surface-mounted kits that look similar to recessed can lights are now available.

How to Air-Seal Recessed Can Lights in Insulated Ceilings

  1. Choose fixtures that are labeled ICAT, meaning they are approved for insulation contact and are airtight as determined by the ASTM E 283 air leakage test.
  2. Install according to the manufacturer’s instructions. Before installing the decorative trim, caulk the housing to the ceiling, or install the fixture using a manufacturer-supplied gasket (Figure 2). 
Use ICAT-rated recessed lights and caulk the housing to the ceiling
Use ICAT-rated recessed lights and caulk the housing to the ceiling
Use ICAT-rated recessed lights and caulk the housing to the ceiling
Source
Figure 2. Look for recessed lighting fixtures that are ICAT-rated with sealed cans. Install the manufacturer-supplied gasket or caulk around the fixture housing before installing the decorative trim (Source: Sealing Air Barrier Penetrations, Info-405 2009). 

Ensuring Success

Inspect and verify that recessed can light fixtures installed in ceilings below unconditioned space are rated insulation-contact, airtight (ICAT). Blower door testing may help indicate whether the recessed can lights are sufficiently air-sealed. An infrared camera used in conjunction with the blower door testing may assist in detecting leakage. Experienced contractors can also detect air leakage with a smoke stick or by hand.

Region

The map in Figure 1 shows the climate zones for states that have adopted energy codes equivalent to the International Energy Conservation Code (IECC) 2009, 12, 15, and 18. The map in Figure 2 shows the climate zones for states that have adopted energy codes equivalent to the IECC 2021. Climate zone-specific requirements specified in the IECC are shown in the Compliance Tab of this guide.

IECC climate zone map
IECC climate zone map
IECC climate zone map
Source
Author(s)
International Code Council
Organization(s)
ICC
Description

2012 edition of code establishing a baseline for energy efficiency by setting performance standards for the building envelope (defined as the boundary that separates heated/cooled air from unconditioned, outside air), mechanical systems, lighting systems and service water heating systems in homes and commercial businesses.

Figure 1. Climate Zone Map from IECC 2009, 12, 15, and 18. (Source: 2012 IECC)
Climate Zone Map from IECC 2021
Climate Zone Map from IECC 2021
Climate Zone Map from IECC 2021
Source
Author(s)
International Code Council
Organization(s)
ICC
Description

2021 edition of code establishing a baseline for energy efficiency by setting performance standards for the building envelope (defined as the boundary that separates heated/cooled air from unconditioned, outside air), mechanical systems, lighting systems and service water heating systems in homes and commercial businesses.

Figure 2. Climate Zone Map from IECC 2021. (Source: 2021 IECC)

Training

Right and Wrong Images

Right – Airtight boxes are installed for LED can lights.
Right – Airtight boxes are installed for LED can lights.
Right – Airtight boxes are installed for LED can lights.
Source
Right - Retrofit existing recessed lighting with LEDs.
Right - Retrofit existing recessed lighting with LEDs.
Right - Retrofit existing recessed lighting with LEDs.
Source
Reference
Author(s)
U.S. Environmental Protection Agency
Organization(s)
EPA
Description

ENERGY STAR website providing information about programs, products and energy efficiency information.

Right – The recessed can light penetration is sealed with caulk to the drywall.
Right – The recessed can light penetration is sealed with caulk to the drywall.
Right – The recessed can light penetration is sealed with caulk to the drywall.
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Right – This ICAT recessed light is sprayed with foam to act as gasket against the drywall.
Right – This ICAT recessed light is sprayed with foam to act as gasket against the drywall.
Right – This ICAT recessed light is sprayed with foam to act as gasket against the drywall.
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Right – This recessed light is ICAT labeled, but still needs a gasket.
Right – This recessed light is ICAT labeled, but still needs a gasket.
Right – This recessed light is ICAT labeled, but still needs a gasket.
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Right – This recessed light was installed with a trim kit and is ICAT labeled.
Right – This recessed light was installed with a trim kit and is ICAT labeled.
Right – This recessed light was installed with a trim kit and is ICAT labeled.
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Wrong - Recessed can light is compressing duct work.
Wrong - Recessed can light is compressing duct work.
Wrong - Recessed can light is compressing duct work.
Source
Courtesy Of
EPA
Wrong – The installed recessed light is not ICAT labeled.
Wrong – The installed recessed light is not ICAT labeled.
Wrong – The installed recessed light is not ICAT labeled.
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Wrong – This recessed can light has not been sealed to the drywall.
Wrong – This recessed can light has not been sealed to the drywall.
Wrong – This recessed can light has not been sealed to the drywall.
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Wrong – This recessed light does not have a gasket installed.
Wrong – This recessed light does not have a gasket installed.
Wrong – This recessed light does not have a gasket installed.
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Wrong – This recessed light is not ICAT labeled.
Wrong – This recessed light is not ICAT labeled.
Wrong – This recessed light is not ICAT labeled.
Source
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
Organization(s)
EPA
Description

Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.

Videos

CAD Files

Air sealing at recessed lighting in attic - site built
Air sealing at recessed lighting in attic - site built
Air sealing at recessed lighting in attic - site built
Download: DWG PDF
Air sealing at recessed lighting in attic - pre made
Air sealing at recessed lighting in attic - pre made
Air sealing at recessed lighting in attic - pre made
Download: DWG PDF

Retrofit

For information on air sealing recessed can lights in existing homes, see the guide Insulating and Air Sealing Existing Non-ICAT Recessed Lights.

For more information, see the U.S. Department of Energy’s Standard Work Specifications regarding general penetrations. 

See Compliance Tab. 

More Info

References and Resources

Publication Date
·
Author(s)
ENERGY STAR
·
Organization(s)
U.S. Environmental Protection Agency,
EPA,
ENERGY STAR
Description
Guide for homeowners describing how to find and seal basement and attic air leaks, determine if attic insulation is adequate, make improvements safely, and reduce energy bills.
Publication Date
·
Author(s)
Van der Meer Bill
·
Organization(s)
Pennsylvania Housing Research/Resource Center,
PHRC
Description
Article describing recessed lighting, which if installed incorrectly may contribute to air leakage and compromise building envelope efficiency.
Publication Date
·
Author(s)
Baechler Michael C,
et al.
·
Organization(s)
Pacific Northwest National Laboratory,
PNNL,
Oak Ridge National Laboratory,
ORNL,
U.S. Department of Energy,
DOE
Description
Guide describing measures that builders in the cold and very cold climates can take to build homes that have whole-house energy savings of 40% over the Building America benchmark with no added overall costs for consumers.
Publication Date
·
Author(s)
McCullough Jeff J,
Gordon Kelly L
·
Organization(s)
Pacific Northwest National Laboratory,
PNNL
Description
Report discussing the potential energy savings of new high-efficiency downlights, and the results of product testing to date.
Publication Date
·
Author(s)
Holladay Martin
·
Organization(s)
Green Building Advisor
Description
Information sheet presenting the correct methods for building an insulated cathedral ceiling.
Publication Date
·
Author(s)
U.S. Department of Energy
·
Organization(s)
DOE
Description
Report providing information about techniques and approaches to improve the efficiency of recessed lighting.
Publication Date
·
Author(s)
Baechler Michael C,
et al.
·
Organization(s)
Pacific Northwest National Laboratory,
PNNL,
Oak Ridge National Laboratory,
ORNL,
U.S. Department of Energy,
DOE
Description
Report identifying the steps to take, with the help of a qualified home performance contractor, to seal unwanted air leaks while ensuring healthy levels of ventilation and avoiding sources of indoor air pollution.
Publication Date
·
Author(s)
U.S. Environmental Protection Agency,
ENERGY STAR
·
Organization(s)
EPA
Description
Guide describing details that serve as a visual reference for each of the line items in the Thermal Enclosure System Rater Checklist.
Publication Date
·
Author(s)
Pierce Jim
·
Organization(s)
Independent Alliance of the Electrical Industry,
IAEI
Description
Article on thermal protectors in recessed light fixtures.

*For non-dated media, such as websites, the date listed is the date accessed.

Contributors to this Guide

The following authors and organizations contributed to the content in this Guide.

Sales

Building Science-to-Sales Translator

Tight Air Sealed Home = Comprehensive Draft Protection

Image(s)

Technical Description

Poorly air-sealed homes are less comfortable and cost more to maintain because they provide a pathway for drafts, cold spots, moisture, and insects into the home. Comprehensive draft protection includes a continuous air barrier around the whole house along with caulking and sealing in all holes and cracks. This includes around wiring, plumbing, ducts, and flues; where wall framing meets flooring; around windows; where drywall meets top plates and sill plates; where rim joists meet foundation walls and subfloors; etc. Spray foam insulation can be used at rim joists, floors above unconditioned space, and in attics to insulate and air seal at the same time.

Comprehensive Draft Protection
Sales Message

Comprehensive draft protection minimizes air flow that can undermine a complete high-performance insulation system. What this means for you is less wasted energy along with enhanced comfort, health, quiet, and durability. Wouldn’t you agree it would be a shame to only get a partial return on your investment in advanced insulation?

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Disclaimer

This content is a work created with funding provided by the United States Department of Energy under Contract no DE-AC05-076RL01830 for the operation of Pacific Northwest National Laboratory. The information and guidance provided by Pacific Northwest National Laboratory (PNNL) in the content are intended solely for educational purposes only and do not constitute formal training or certification. It is provided with the explicit understanding that neither the United States Government nor the United States Department of Energy, nor the Contractor, nor any or their employees, nor any jurisdiction or organization that has cooperated in the development of these materials, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness or any information, apparatus, product, software, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof, or Battelle Memorial Institute. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States Government or any agency thereof. Viewers assumes full responsibility for all actions that they may take from information provided in this content including ensuring the safety, code compliance, and proper functionality of any products they choose to install. Installation and use of such products should be performed in accordance with local regulations and manufacturer instructions.