Research Tracker

This research project is focused on opportunities for achieving near-term energy efficiency gains in heating appliances, specifically integrated systems that combine low ambient heat pumps and high efficiency oil-fired boilers. The Contractor shall conduct field studies in order to better understand how these hybrid systems are currently being installed and operated. Following the field studies, an analysis effort shall be undertaken in order to quantify the effect of a heating system's components performance, sizing, and control strategies on annual energy performance. The Contractor shall then develop a Best Practices Guide for hybrid heat pump/oil-fired boiler systems. The project concludes with the dissemination of the Best Practices Guide as well as the publication and conference presentation of any technical papers developed from the laboratory evaluation.

This research project is focused on opportunities for achieving near-term energy efficiency gains in heating appliances, specifically high-efficiency, low-cost, boilers with integrated tankless coils for domestic hot water. The project begins with an evaluation of commercially available tankless coil boilers and potential low-cost technical improvements. The Contractor shall evaluate the performance of (6) of these boilers in a laboratory setting in order to evaluate the thermal, seasonal, and annual efficiency. Following the laboratory evaluation, the Contractor shall develop a Best Practices Guide for Tankless Coil Boilers. The project concludes with the dissemination of the Best Practices Guide as well as the publication and conference presentation of any technical papers developed from the laboratory evaluation.

ClearStak will work with Heating Systems, LTD (Thermo-Control), a biomass-fired heating device manufacturer in Cobleskill, NY, to replace the existing controls on the Model 600 wood burner with non-proprietary components and software. This will be completed using their existing Intelligent Biomass Controller (IBC) to optimize combustion efficiency. The IBC allows for wireless connectivity, giving end-users access to remote monitoring capabilities, data reports, and alert notifications. Following the successful modifications to the system and the integration of the IBC, the entire system shall be tested using the Method 28WHH for Certification of Cord Wood-Fired Hydronic Heating Appliances With Partial Thermal Storage (Method 28 WHH-PTS) method at an EPA accredited testing laboratory. The project will be completed with UL testing and certification of the entire system, resulting in a commercial-ready product

SU will develop a single-stage air filtration technology for particle and gaseous pollutant removal. The work will determine the proper mixture ratio of hybrid sorbent media according to the pollutants in the air streams. The attachment method and size of activated sorbent powders to be applied on the fiber of a particle filter will be studied. SU will evaluate the effects of operational environmental conditions (including temperature, humidity, and airflow conditions) on the combinatorial filter removal efficiency and service life.

This project seeks to develop operational procedures and proper system sizing guidelines for the inclusion of thermal storage in biomass-fired steam generation. The Town of Chester will design, install, commission, and evaluate a high-efficiency, low-emission pellet-fired steam boiler integrated with a wet steam accumulator for thermal storage. The system will be installed in the Town of Chester municipal building in Chestertown, NY, a 36,000 sq. ft. brick building originally fitted with a steam heating system. The existing boiler room has two oil-fired steam boilers, one currently out-of-service, which will be replaced by the proposed biomass-fired steam boiler. The project will demonstrate, measure, and evaluate the benefits of complete system integration, including a properly sized biomass-fired boiler, adequate thermal storage, building energy management and controls, and an existing oil-fired boiler

Advanced Climate Technologies (ACT) is a manufacturer of fully automatic, high-efficiency, low-emission biomass-fired boilers, interested in expanding their manufacturing facility in Niskayuna, NY to include an automated manufacturing system. This project involves the design, purchase, installation, and commissioning of the automated manufacturing system. The automated manufacturing system will allow ACT to process raw steel into prepared components. This will include a state-of-the art multi-tiered automated process that will allow for the cutting, drilling, and nesting of ASME steel plate used for the vessel and component parts of the boiler. By increasing their manufacturing capabilities, the ACT will bring processes in-house that have thus far been subcontracted. This project will eliminate certain inefficiencies in the manufacturing value chain and reduce total manufacturing time for product improvement, cost, and waste. The cost savings will be passed to consumers, directly benefiting the biomass heating market and customers in NY.

UoR shall evaluate a new manufacturing process for producing lower cost superwicking materials. The wicking performance of the material produced with the new manufacturing process will be tested and compared to a wicking material produced using a laser surfacing technique.

The project will seek to develop a residential and commercial logwood-fired boiler with the ability to modulate firing rates down to <10% of rated output while maintaining clean and efficient operation. The boiler will include high levels of insulation in both combustion chambers and preheating of combustion air to promote clean operation at low loads. Forced, multi-port injection and swirl mixing of secondary air similar to natural gas fired burners will be used. Certifications such as UL, CSA, and ASME will be sought.

Hudson Fisonic will develop, design, manufacture, and install FDs for space heating and domestic hot water at the Woolworth building (57 stories, 900k ft2). The performance of the FD will be monitored for 12 months to determine the steam and potable water savings from use of this technology. Hudson Fisonic will start the commercialization of the FD technology by engaging the manufacturer - Division LLC Corporation, located in Long Island City, New York, in fabricating and preparing the necessary facilities and equipment for commercial manufacturing of FDs

SWA will evaluate the opportunities, savings potential, and limitations of ccASHPs in New York State homes. Improved energy modeling techniques will be developed for various tools. Guidelines will be developed describing ccASHP opportunities in NYS homes, including operating costs, installed costs, climate-dependent factors, low-temperature limitations, integration issues and possible limitations. Guidelines will also be developed for energy modelers to help accurately predict ccASHP performance with common modeling tools.

The proposer seeks to assess the prevalence of different space heating systems and the efficacy of known measures that address their most common inefficiencies. The proposer will convene an advisory panel, assess the scope of steam heat as a problem in New York as well as existing measures, and conduct a cost-benefit and impact analysis. The project will complete with the development of proposals for policymakers, industry customers, and potential training programs.

Unilux Advanced Manufacturing, LLC is a Schenectady, NY based corporation that is engaged in the design, evaluation, manufacture, and commercial distribution of high performance large scale boilers. Unilux currently has built and partially tested a 10 MMBTU prototype large scale condensing boiler (LSCB) with an anticipated efficiency of 96% compared to a conventional boiler efficiency of 81%. An 8-20 MMBTU LSCB would be appropriately sized for large facilities such as public schools, universities, state owned buildings, hospitals, and hotels.

Steven Winter Associates (SWA) will conduct the retrofit installation and commissioning of (2) steam boiler burners with linkageless burner controls at demonstration sites in NYC. The project will use remotely monitored measurement and verification equipment to provide data collection of the systems pre and post- retrofit. SWA will oversee the installation and commissioning of the systems to ensure optimization of energy performance at demonstration sites. SWA will then develop a best practices strategy for the retrofitting process and the collected data will be analyzed for cost analysis, energy savings, metrics, and payback over both heating and non-heating seasons. The results of the project will be shared with building owners, management firms, building operators, and representatives from municipal and state organizations who are responsible for the evaluation of boiler upgrades in their respective organizations.

Gas Technology Institute will develop and conduct advanced modeling of the GHP system in order to provide a detailed assessment of the technology using regional weather data and detailed utility information for several New York locations and building types. The project will include a market assessment of the competitiveness of the variable refrigerant volume (VRV) GHP, including energy and economic benefits, the value of resiliency, and the value of self-powered heating and cooling systems for customers in New York. The Proposer will take into account the energy savings, operating costs, lifecycle costs, and greenhouse gas emissions in order to determine any energy, economic, or environmental merits of GHPs over standard HVAC equipment

The Contractor seeks to baseline test, install, and evaluate the performance of a 21kW micro-CHP system, that provides hot water and power as a packaged unit, at (2) Host Sites in NY. The proposed System shall feature a synchronous generator and black-start capability. The goal of the project is to provide manufacturers, building owners, and installers information regarding the deployment of micro-CHP systems, in order to promote a sustainable market for micro-CHP systems in NY. Once the Host Sites are selected, the System shall be independently tested and configured and the Host Sites shall be prepared for the proper integration of the Systems on-site. The Systems shall be installed and monitored for 12 months before developing a report to disseminate to the stakeholders.

This project will develop a TL-N heat pump that will incorporate several substantial innovations to improve efficiency, reduce complexity and manufacturing cost and place TL-N at an attractive price point compared to traditional building HAC-HW systems. The goal of this project is to complete the research and development necessary to redesign the purely mechanical system previously developed into an advanced mechanical/electronic or mechatronic system, and will produce two working prototypes. The design, build, and testing of these prototypes will be accomplished in this effort. The TL-N mechatronic-driven system will incorporate several innovations to improve performance and reduce costs. These include an ultra-low-emission combustion burner, electronically-controlled actuators for cycle efficiency improvement, and innovative heat exchangers. Adaptation of these low cost mature technologies into the heat pump design will significantly increase operational efficiencies of the thermodynamic process while reducing cost.

The Wild Center will refine the analysis to determine the optimum thermal storage volume with respect to energy savings, cost, and available area. The preliminary analysis shows that 1,700 gallons would yield improved performance, however they do not have the space to install a single tank with this volume. Instead, they will install two tanks each with half the identified volume. Clarkson University will build upon their previous studies of the boiler and extensively monitor the performance benefits associated with the thermal storage. They will capture data of the course of two years which will provide a comprehensive data set. They will also conduct an evaluation according to the ASHRAE 155P test method. The Wild Center will incorporate the data into their exhibits, allowing visitors to better understand biomass combustion.

Hydronic Specialty Supply will develop an interface module that organizes the hydronics layout of a biomass-fired boiler and integrates smart control options for multi-boiler systems. The controls will be able to optimally manage the operation of the existing fossil fuel boiler, new biomass boiler, thermal storage tank, space heating, and even DHW. This interface module will be comprised of standardized hardware components, therefore reducing net installed cost to consumers and taking advantage of economies of scale. The project will bring the proposed solution through the prototyping phase into laboratory and field tests.

Syracuse University will fabricate and laboratory test a stack of Flame-assisted Fuel Cells (FFCs), which can generate electricity from the flame of fuel combustion. The research is intended to analyze the performance of the FFCs as well as their ability to undergo extensive thermal cycling. Data will be collected to quantify the open circuit voltage, power density, current density, and stack impedance compared to calculated values. Syracuse University will conduct research to determine if there are any opportunities to improve on material construction. The project will conclude with a market analysis and economic assessment of applications for the technology