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Right: The plenum liner is well sealed to the filter-backed grille
Right: Use mastic to air seal the return air plenum and to seal around refrigerant lines coming from the slab in the floor of the return
Run-out duct is sealed with mastic
Run-out ducts are installed over partition walls
Seal all joints and seams in the metal ductwork with mastic before installing insulation
Seal all wood framing joints surrounding the chase with sealant and lay a bead of sealant along top edge of chase framing
Seal all wood framing joints surrounding the chase with sealant and lay a bead of sealant on top edge of chase framing
Seal bottom layer of rigid insulation with adhesive, tape and nails
Seal seams in fiber board ducts with out-clinching staples, UL-181A-approved tape, and mastic
Second layer of rigid insulation is adhered with foam
Seperate dwellings with their own seperate exhaust terminations
Some builders create pan joists by attaching a solid sheet good to the bottom of a floor joist to create a return air pathway
Specially designed roof trusses come with a two-foot by two-foot notch cut next to the center post providing space to install an insulated duct chase inside the home’s conditioned space but above the normal ceiling height.
Spray foam insulation used for raised ceiling duct chase
Spray foam insulation used for raised ceiling duct chase.
Standard 2 in. by 4 in. stud secures duct chase - made of rigid insulation in this example
Straps are spaced too far apart causing the straps to compress the duct under its own weight
The AC unit has a drip pan and automatic shutoff in case the condensate drain gets clogged.
The attic duct chase insulated and sealed to the attic floor with spray foam
The attic is sealed and insulated along the underside of the roof deck with 5.5 inches of polyurethane spray foam, providing conditioned space for the HVAC system.
The chase is laid out on the plans (grey highlighted areas) to aid sub-contractors to execute the design
The drywall above the chase extends beyond adjoining top plates for a continuous air barrier
The drywall above the dropped ceiling duct chase extends beyond adjoining top plates for a continuous air barrier
The duct sealing spray injection system application tunnel inflates as the injection system operates
The duct sealing spray injection system includes a blower/heater (background) and the sealant injection unit (foreground)
The ducts are located in conditioned space in open-web joists between the floors and supported to prevent sagging.
The grille in the photo on the left brings air into a return air plenum under an air handler platform. As shown in the infrared image on the right, the plenum is not air sealed so hot attic air is being pulled into the air handler closet.
The heat pump water heater’s evaporator fan provides enough air movement for active ventilation of a small room when the exhaust is ducted; intake air enters passively through a wall grille
The high-efficiency air-to-air heat pump is set in an overflow pan with an emergency shut off sensor in case the condensate tube were to clog and cause condensate to fill up the pan.
The inner liner of the flex duct is fastened to the collar with a tension tie, the connection is sealed with mastic, then the outer layer is pulled over and sealed with mastic or foil tape (Steven Winter Associates 2013).
The main trunk line of the ducts runs within an insulated duct chase installed in a notch designed into the roof trusses that runs the length of the home to provide supply air directly to most of the home’s ceiling registers.
The sealed, insulated crawlspace is a clean, dry location to house the main floor heating ducts and also provides bonus storage space.
The tape is covered with mastic to ensure an airtight seal between the duct and the fitting