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A nylon draw band and tensioning tool are used to secure the inner coil of the pre-insulated flexible duct
A nylon draw band and tensioning tool are used to secure the inner liner of the pre-insulated flexible duct
After securing the inner coil, cover the draw band and the seam with a generous amount of mastic
Air handler platforms used as return air plenums can draw air from vented attics and crawlspaces through other connected framing cavities
Collars that are specifically made for flexible duct have a raised bead to prevent the duct from slipping off
Cut fiber board with a red V-groove tool and a gray shiplap tool to create mitered corners and a shiplapped edge for duct sections
Hand tools for cutting fiber board sheets include a knife, straight edge, and color-coded edge-cutting tools
If HVAC duct must be installed in an exterior wall, separate it from the exterior with at least R-6 of continuous rigid insulation
Install supply registers in floors or ceilings to avoid routing ducts through exterior walls
Open floor trusses used as return air plenums can draw air from any place connected to that floor
Pull the insulation and outer liner of the flex duct over the collar to come in full contact with the liner and insulation of the trunk line or fitting and tape in place
Right - A high-efficiency (95 AFUE) wall-hung gas-fired boiler heats water for the hydro-coil space heating system and also provides a back-up for the solar hot water system.
Right - All seams in the HVAC equipment and ductwork are sealed with mastic; because the HVAC equipment is in the garage, it is an air-sealed closet.
Right - An ultra-efficient (COP 5.7) ground source heat pump provides hot water to an air coil in the central air handler which uses a variable-speed electrically commutated fan motor to distribute conditioned air to the home’s ducts.
Right - The precast insulated concrete walls of the basement provide a conditioned space for the high-efficiency (18 SEER, 9.5 HSPF) air-source heat pump, with its variable-speed fan, five-stage compressor, and MERV 11 filter.
Right: A well-constructed air handler closet
Seal all joints and seams in the metal ductwork with mastic before installing insulation
Seal seams in fiber board ducts with out-clinching staples, UL-181A-approved tape, and mastic
Some builders create pan joists by attaching a solid sheet good to the bottom of a floor joist to create a return air pathway
The AC unit has a drip pan and automatic shutoff in case the condensate drain gets clogged.
The grille in the photo on the left brings air into a return air plenum under an air handler platform. As shown in the infrared image on the right, the plenum is not air sealed so hot attic air is being pulled into the air handler closet.
The high-efficiency air-to-air heat pump is set in an overflow pan with an emergency shut off sensor in case the condensate tube were to clog and cause condensate to fill up the pan.
The tape is covered with mastic to ensure an airtight seal between the duct and the fitting
This “high static ducted cassette” heat pump system is similar to a traditional centrally ducted system, serving several areas of a home from one indoor unit
This ducted mini-split heat pump was installed in the unvented, conditioned attic and ducted with short duct runs to several nearby rooms.
This home’s ultra-efficient ground-source heat pump provides hot water for space heating as well as domestic hot water for the 50-gallon storage tank.
This single-zone mini-split ductless heat pump has only one indoor wall-mounted unit and one outdoor unit.
This traditional centrally ducted heat pump heats and cools the entire home through a network of ducts.
This utility room houses a high-efficiency gas boiler to provide hot water for the radiant floor heating system and faucets. It also has a central air source heat pump and an energy recovery ventilator.
To attach the flex duct to a main trunk duct or any other connection, the flex duct is pulled over the connecting collar at least 2 inches past the raised bead, then the insulation is pulled back
Two pieces of flex duct are spliced together with a metal sleeve, nylon draw bands, mastic, metal tape, and more mastic
When wrapping metal ducts with insulation allow two inches of overlap and staple along the seam with outward clinching staples
Wrong – Two combustion appliances are sharing a flue which could lead to backdrafting if one appliance is updated to a direct vent appliance and disconnected from shared chimney.
Wrong: The door and filter were removed, allowing unfiltered air to enter the air handler leading to premature failure of the system due to dirt accumulation.